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  • Offer Profile
  • Rollon is a global company specializing in the design and manufacturing of linear rails, telescopic rails and linear actuators used in a wide range of industries (aerospace, railway, medical, special vehicles, automation, industrial machinery).
Product Portfolio
  • Actuator System Line

  • Integrated actuators for industrial automation, they find applications in numerous industrial sectors: from machinery servo systems to high precision assembly systems, packaging lines and high speed production lines. It has evolved from Actuator Line series in order to meet the most demanding needs of our customers.

      • Seventh Axis

      • Shuttle system for moving robots and heavy loads for long distances with high dynamics.

        Shuttle system for moving robots and heavy loads for long distances with high dynamics.
        The motion system is available with recirculating ball guides or rollers while the driving system has been designed with rack and pinion. The shuttle is equipped with adjustable ties to achieve alignment even on irregular surfaces. Cable carrier and dampers at the stroke end are included.

        Key Features

        • Potentially infi nite strokes due to jointable versions with self-centering inserts
        • Simplified mounting and alignment due to a system of steel crosspieces and feet with two different adjustment systems
        • Protection for every work environment with three different options
        • Easily integrated with any type of robot thanks to a complete range of 7 different sizes
        • New technology with high rigidity extruded aluminum profiles and connecting crosspieces
      • Multi-Axes Pick and Place

      • Versatile multi-axis system designed for feeding machine stations.

        Versatile multi-axis system designed for feeding machine stations. The Y axis can be realized with a rack and pinion driving system for multiple independent carriages or with a short belt system for connected Z axes.

        The motion systems can be designed with recirculating ball guides or with bearings depending on loads, dynamics, and different environments.

        Key Features

        • Ready to use solution with high reliability due to 40 years experiencew
        • Both rack and pinion and belt driving systems allow to move independent groups of carriages
        • Energy chains, safety systems and other accessories is available
        • Integrated lubrication system allows long life and low maintenance
        • Z axis with pneumatic counterbalance allows energy saving and smaller motors
        • Light and stiff aluminum beams allow high dynamics and fast duty cycles
        • Short belt technology (patent) system allow very long Y axis
      • Multi Gantry

      • Multiple X/Y/Z Cartesian systems with belt, rack and pinion, screw, and hybrid handling.

        Multiple X/Y/Z Cartesian systems with belt, rack and pinion, screw, and hybrid handling. Utilizing the modularity offered by the full range of our linear actuators (Actuator Line), highly customizable Cartesian systems are available to meet the specific needs of our customers.

        Key Features

        • Wide range of stiff aluminum beams allow to have a long span or to use less columns for the structure
        • Self-alignment technologies allow cost effective mounting for parallel axes in very long systems
        • Belt, ball screw and rack and pinion driving systems allow to achieve the right precision and dynamics for any application
        • Light and stiff aluminum beams allow high dynamics and fast duty cycles
        • Recirculating balls guides or prismatic roller guides allow to match different needs in terms of dirty environments, precision, dynamics and smoothness.
        • Dedicated omega technology for Z axis allow space saving and higher dynamics
        • Integrated lubrication system allows long life and low maintenance
      • Transfer Press

      • Versatile transfer system for metal sheet handling, designed as the main element in a series of presses which eventually combine with load/unload systems.

        Versatile transfer system for metal sheet handling, designed as the main element in a series of presses which eventually combine with load/unload systems. The system features high positioning precision with heavy duty cycles and high dynamics, and is also available for very extended lengths. It manages cantilever loads to keep one side of the series free for operations. The system is driven by a belt with Ω transmission. The Z axes can be placed at different distances, according to the loads.

        Key Features

        • Ready to use solution with high reliability due to 40 years experiencew
        • Short belt technology (patent) system allow very long Y axis
        • Integrated lubrication system allows long life and low maintenance
        • Light and stiff aluminum beams allow high dynamics and fast duty cycles
      • Telescopic Actuator - Horizontal

      • Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. Horizontal configuration.

        Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. 
        Horizontally mounted, it is mainly used to feed presses installed in series. It extends in both directions, feeding a press in one direction, closing, then feeding another in the other direction. The closed actuator does not occupy space in the two presses, making it possible to feed both with a single system.

        Key Features

        • Optimization of the process thanks to double stroke
        • Synchronized belt system allows an optimized extension
        • High dynamics thank to the multiplication of speed of each level
        • Connectable with vertical linear axes
        • Light and stiff aluminum beams allow higher dynamics
        • Compact and space saving thanks to 3 or 4 stages solutions
      • Telescopic Actuator - Wall Mounted

      • Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. Wall-mounted configuration.

        Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. 
        The wall-mounted system feeds the machine and retracts, facilitating the feeding of machine tools where obstructions to protective doors must be avoided.

        Key Features

        • Synchronized belt system allows an optimized extension
        • High dynamics thank to the multiplication of speed of each level
        • Compact and space saving thanks to 3 or 4 stages solutions
        • Vertical linear axes can be mounted on the end carriage
        • Optimization of the process thanks to double stroke
        • Light and stiff aluminum beams allow higher dynamics
        • Wall mounted configuration allows higher stiffness for heavy loads
      • Telescopic Actuator - Z

      • Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. Vertical configuration.

        Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. The compactness of the closed system makes it ideal for environments without much space between the machine and the ceiling.

        Key Features

        • Compact and space saving thanks to 3 or 4 stages solutions
        • Synchronized belt system allows an optimized extension
        • High dynamics thank to the multiplication of speed of each level
        • Light and stiff aluminum beams allow higher dynamics
        • It can be part of multiple axes configurations
    • Linear Line

    • Linear Line is Rollon’s line of dedicated linear motion rails. The product range includes linear caged ball bearings and recirculating ball bearings rails, with different profiles and types of sliders.

      The Rollon linear rails feature hardened raceways (with the exception of X-Rail and Curviline) and are used in a wide range of industrial applications, including railway, aerospace, medical, logistics, specialty vehicles and industrial machinery.
        • Compact Rail

        • Linear rails with high precision ball bearing roller slider 

           

          A Linear system consisting of a steel linear rails with induction hardened raceways and high precision radial ball bearing sliders, also made of hardened steel. The linear guides are affordable and easy to install on all types of surfaces, including non-machined surfaces.

          • Three linear rail types, T, K and U profiles, allow for compensation of inherent misalignment, e.g. machine tool housing
          • Internal raceways ensure compact dimensions
          • Two slider types: N-series with aluminum die-cast bodies and C-series with steel bodies
          • Lubricated-for-life roller bearings
          • Resistant to dirt and other common debris
          • Suitable for applications with speeds up to 9 m/s
          • Rail width sizes: 18mm, 28mm, 35mm, 43mm and 63mm
          • Adjustable preload
          The raceways are located inside a C profile, protected from dirt. The linear rail with shaped raceways (T), the linear rail with flat raceways (U) and the linear rail with mixed shaped raceways (K) may be combined differently for all applications where parallelism errors on one or both planes must be compensated.

          Main fields of application for Compact Rail linear guides:
          • Aerospace
          • Railway
          • Medical
          • Industrial machinery
          • Packaging
          • Automation
          • Logistics

          Key Features

          • Uniquely quiet with ground raceways
          • High dynamics due to roller bearing: V= 9m/s, A=20m/s2
          • Long life thanks to hardened raceways
          • Optimal reliability in dirty environments
          • Self-aligning system
        • X-Rail

        • Linear bearings with bended C-profile. Available in zinc-plated steel, stainless steel or hardened with Rollon NOX treatment

           

          Sturdy and practical galvanized or stainless steel linear rails with radial ball bearing sliders. The X-Rail is a family of linear guides with radial ball bearing sliders for applications requiring cost efficiency and high resistance to corrosion. The shaped raceway rail, the flat raceway rail and the telescopic rail are available in stainless steel or galvanized sheet metal. With the T + U configuration, the X-Rail system can compensate for any axial misalignment in parallelism of the mounting surfaces.

          • Three rail width sizes: 20mm, 30mm and 45mm
          • Standard rail lengths up to 3,120mm; different lengths upon request
          • Low coefficient of friction
          • Combination of T and U rails for self-aligning bearing applications
          • Easily adjustable slider preload
          • Polymer based wipers available for added roller bearing protection (available on for the thin body style slider)
          • High temperature resistance up to 120°C/250°F
          The stainless steel X-Rail linear guide version is corrosion resistant, and ensures reliable operation even in very dirty or hot environments. This solution is ideal and affordable when stainless steel linear rails are required.

          Main fields of application for X-Rail linear guides:
          • Industrial machinery
          • Medical
          • Naval
          • Logistics
          • Food & Beverage

          Key Features

          • Cost effective bended steel profiles
          • Available with Rollon NOX hardening process
          • Simple mounting
          • Anticorrosion
          • Optimal reliability in dirty environments
          • Self-aligning system
        • Easyslide

        • Linear ball rails with single slider or multiple sliders

          The Easyslide is a system of cold drawn steel linear rails with induction hardened raceways. The linear guides consists of an external 'C' profile linear rail and incorporated caged ball bearings.
          • Five rail widths: 22, 28, 35, 43 and 63mm
          • The sliders inside the linear rails ensure an exceptionally compact system
          • System high load capacity
          • Optimal operation even when shocks and vibrations are experienced
          • Multiple standard lengths available depending on the linear rail section (up to 2,000mm). Special lengths are available on request
          The Easyslide product family includes compact size linear rails with caged ball bearings, fitted with one or more sliders per rail, to ensure high load capacity and long life. If more than one slider is used in the SN series, they can slide independently inside their own cages, or simultaneously in a single cage. The SNK series features rails with hardened and ground raceways. Variable slider strokes and lengths can be selected. All Easyslide linear guides are very easy to mount.

          Main fields of application for Easyslide linear guides:
          • Railway
          • Automotive
          • Packaging
          • Medical
          • Logistics
          • Industrial machinery

          Key Features

          • Long life thanks to hardened raceways
          • Space saving solution with internal slider
          • High loads up to 12.000 Kg. per slider
          • Simplified mounting and alignment due to a system of steel crosspieces and feet with two different adjustment systems
        • Curviline

        • Curvilinear rails with radial ball bearing rollers (constant and variable radius)

          Versatile and innovative curved linear guides with radial ball bearing rollers. The curvilinear guides are available in different versions, with constant or variable radius. CURVILINE is ideal for applications such as curved machine housings, door systems in trains or boats, or customized packaging units.
          • Two rail widths: 16mm and 23mm
          • Zinc plated rails and sliders as per ISO 2081
          • Strokes over 3,000mm
          • Straight and curved paths in one rail
          • Sliders with four rollers, arranged in pairs, maintain the preload over the whole length of the rail
          • Parts as per drawing, customized for each application
          The Curviline linear guides product family is used for all non-linear motion applications. The linear rails are available in two widths, and made to fit the customer’s design. A single rail can have both curved and straight sections.

          Main fields of application for Curviline linear guides:
          • Railway
          • Naval
          • Packaging
          • Food & Beverage

          Key Features

          • Long life thanks to hardened raceways
          • Design freedom due to costant and variable radius
          • Anticorrosion
        • o-Rail

        • Modular linear guides with rollers. Versatile for the highest flexibility of configurations.

          The O-Rail linear system with rollers ensures the highest flexibility of configuration thanks to the original shape of the FXRG guide, the system basic component, featuring 3 raceways arranged at 90°, over which the R series rollers can run on any one of the 3 raceways.

          Using a single or multiple parallel guides allows users to achieve several combinations, able to meet all linear motion requirements.

          O-Rail has been designed as a versatile linear system, ideal for automated applications. It is an easy to assemble system, able to offer a smooth motion even on uneven surfaces.

          Key Features

          • Versatile for multiple configurations and combinations
          • Self-aligning system: axial ±1 mm, rotational ±5°
          • Simple mounting
          • High load capacity due to double row bearings
          • Resistent to wear though the Rollon NOX hardening process
        • Prismatic Rail

        • Prismatic rails with bearings and induction hardened v-shaped raceways.

          The Prismatic Rail family is composed of linear bearings sliding on V-shaped rails made of hardened steel. These linear guides with rollers also have high self-alignment properties.

          V-shaped rails are induction hardened and polished, available in three sizes: 28, 35 and 55 mm. Rails can be machined with two straight cuts, one straight and one slanting cut or two slanting cuts. These options allow to create joinable versions, and thus obtaining longer strokes.

          The aluminium slider can be configured with a variable number of rollers with steel pins, ranging from 3 to 6. Rollers are in turn available in two variants, cylindrical or V-shaped, with variable diameter from Ø30 a Ø62 mm depending on rail size.

          Key Features

          • Long life thanks to hardened raceways
          • High dynamics: V=7 m/s, A= 20 m/s2
          • Simple mounting
          • Optimal reliability in dirty environments
          • Self-aligning system

          Characteristics of Prismatic Rail linear bearings:

          • Long life thanks to hardened raceways
          • Optimal reliability in dirty environments
          • Self-aligning system
          • Simple mounting
          • High dynamics
        • Speedy Rail

        • Self-supporting linear rail in extruded aluminum with steel rollers covered in plastic

          Speedy Rail is the special self-supporting and self-aligning rail in extruded aluminum with a deep hard anodized surface treatment that offers exceptionally high performance and load capacity, with no maintenance and lubrication required, total reliability even in dirty environments with uniquely quiet operation. It is available with v-shaped rollers or cylindrical rollers, both covered in a plastic compound, and can be used as a linear rail or actuator.

          • High reliability up to 80,000 Km
          • Self-supporting for greatest design freedom
          • Self-aligning system
          • Uniquely quiet
          • High technical performance
          • High load capacity of over 3,000 Kg
          • Optimal reliability in dirty environments
          • Absence of lubrication
          • Potentially infinite strokes with jointed versions
          • Ideal for making 2 or 3-axis Cartesian systems for several applications
          • Use as a linear guide or actuator thanks to belt or rack and pinion drives

          Main fields of application:

          • Self-supporting linear rails for welding machines
          • Self-supporting linear rails for woodworking machines
          • Self-supporting linear rails for painting machines
          • Self-supporting linear rails for ceramic working machines
          • Self-supporting linear rails for picking and placing machined pieces
          • Self-supporting linear rails for drilling machines

          Key Features

          • Life time up to 80.000 Km
          • Absence of lubrication
          • Use as a linear guide or actuator
          • Self-supporting for greatest design freedom
          • High dynamics: V= 15m/s, A=10m/s2
          • Optimal reliability in dirty environments
        • Mono Rail

        • MONO RAIL is a profiled linear rail for high precision under heavy loads. Four rows of balls run in the self-lubricated slider. The running surfaces of the sliders and rails are hardened and polished.
          • Sizes from 15mm to 55mm
          • Standard and flat sliders, with and without flanges
          • Different precision and preload classes
          • Fixing holes from the bottom are available
          • Comprehensive range of accessories, e.g. metal wipers or cover strips
          MINIATURE MONO RAIL models are mini linear guides with 7mm, 9mm, 12mm and 15mm widths, for particularly noiseless operations.
          • Robust: corrosion and dust resistant
          • Quiet running due to the unique ball channel’s geometric configuration
          • Four-point contacts for equal load capacity in all directions
          • Sliders can be separated from rails without losing balls
          • Long maintenance intervals due to sealed lubrication cycle
          The MONO RAIL linear guides product family includes profiled linear rails to ensure the highest precision for heavy loads. The availability of sliders with different lengths and versions with or without a flange makes the Mono Rail linear guides suitable for all applications. The steel ball bearings and the special raceway radius allow the system to be used to support and move heavy loads.

          Main fields of application for Mono Rail linear rails:
          • Industrial machinery
          • Robotics

          Key Features

          • Long life thanks to hardened raceways
          • High loads up to 24.000 Kg. per slider
          • High stiffness and precision with recirculating balls system
      • Telescopic Line

      • The Telescopic Line contains Rollon’s full and partial extraction telescopic guides. The telescopic linear guides come with hardened raceways, and different profiles of the rail and of the central component in order to meet diverse requirements in terms of load capacity, rigidity and smooth operation, even when fully extended. The Telescopic Line rails also boast excellent self-alignment properties. They are suitable for opening industrial drawers and compartments, for sliding machine safety doors and seats used in the transport industry, to mention just a few. They are used in a wide range of industries, such as the railway, aerospace, medical, logistics, special vehicles, industrial machines, building industries, as well as the most demanding home and business furnishing
          • Telescopic Rail

          • Telescopic linear bearings for high load capacity

            High load capacity and reduced deflection telescopic rails with caged balls bearings. The telescopic guides have optimal running properties due to inductively hardened raceways. TELESCOPIC RAIL linear slides exhibit little deflection while under very heavy loads, even when fully extended.
            • Telescopic guides come in six different series (DS/DSC, DE, DBN, DMS, ASN, DRT)
            • Torsionally rigid intermediate elements with S-shaped, double-T, or squared sections
            • Over-extending, full or partial telescopic strokes are available
            • In the DMS63 Series the supported load can reach 2,000kg per pair.
            • Extremely low deflection and smoothness of movement even in high load, 24/7 applications
            • Some Series can be locked in the closed position
            • Special versions and strokes available upon request

            The Telescopic Rail product family includes full or partial extraction telescopic rails, and consists of six (6) different sizes. The deflection resistant central components are available in the S, double T or square versions. All series components offer a high load capacity, a minimum deflection and a sliding travel with no play, even under maximum load and when the rails are fully extended. The fixing holes are positioned at a standard pitch.

            Key Features

            • Long life thanks to hardened raceways
            • High loads up to 3.800 Kg. per pair of guides
            • Extractions up to 150%
            • Safe solutions with locking and damping systems
            • Suitable for automation with rack and pinion synchronization available
            • Low deflection due to sturdy profiles
            • Wide range of anticorrosion surface treatments
          • Hegra Rail

          • The Hegra Rail family includes various telescopic guide profiles with ball cage capable of handling high loads up to 20 kN per pairoverextensions up to 200% of the length of the guide in closed position and available in different materials such as steelaluminium or stainless steel AISI 304 and AISI 316.

            The main features of the Hegra Rail telescopic guides:

            • handling of heavy loads combined with minimal bending
            • profiles with 1, 2 or 3 moving elements for extensions  up to 200%
            • available in different materials: steel, aluminium, stainless steel AISI 304 and AISI 316
            • high rigidity and moment of inertia with thin sections
            • fluid noiseless operation
            • long working life
            • extremely reliable

             

            The Hegra Rail family of telescopic guides includes five product categories: partial and full extensions, overextensions, heavy loads and S-sections.

            Telescopic guides for partial extensions
            Telescopic guides for partial extensions of about 50% of the total length. These include a fixed guide and a cursor which is the mobile part and comes in various shapes and sizes. The high rigidity of the system arises from the way the fixed part and the cursor are coupled.

            Telescopic guides for full extensions
            Telescopic guides for full extensions of 100% of the total length. These consist of three elements with sections of different shapes and measurements.

            Telescopic guides for overextensions
            Telescopic guides for overextensions up to 200% of the total length. These consist of four elements with sections of different shapes and measurements (five elements  for the model with extension up to 200%). The use of intermediate section with high moment of inertia results in high rigidity of the system and a high load capacity even with the guide completely extended.

            Telescopic guides for heavy loads
            Telescopic guides for full extensions of 100% of the total length. These consist of three stages, with an intermediate section having a double-T structure. These telescopic guides, available in various sizes, are conceived specifically for handling heavy loads, ensuring low deflection and high rigidity of the system.

            Telescopic guides with S-sections
            Telescopic guides for full extensions of about 100% of the length. These consist of 3 elements, the intermediate section is S-shaped. The telescopic guides are available in various sizes and combine high rigidity with a narrow cross-section.

            Main fields of application:

            • Rolling stock
            • Special vehicles
            • Building and mechanical engineering
            • Automotive
            • Industrial machinery

            Key Features

            • Safe solutions with locking and damping systems
            • Low deflection due to sturdy profiles
            • Aluminum available for lightweight construction
            • High loads up to 2.000 Kg. per pair of guides
            • Overextraction up to 200%
            • Anticorrosion
          • Telerace

          • Telescopic guides with ball bearings

            The Telerace family consists of telescopic guides made of steel or profiled metal sheeting, treated with a deep nitriding and black oxidation process or available in stainless steel. The Telerace linear guides are ideal for harsh environments as their large rolling components make them highly resistant to dust and dirt.

            TLR and TLQ are telescopic guides with high performance ball bearings. TLN and TQN feature a simpler construction. The TLAX and TQAX guides are entirely made of STAINLESS steel and feature an optional, electrically applied polishing finish for the most advanced applications.

            The Telerace guides are ideal for continuous cycle applications requiring a long life and reduced maintenance. They are therefore suitable for industrial automated applications, even with variable stroke cycles. The materials and the surface treatments used in the construction of the Telerace guides ensure a good rust protection, making them suitable even for outdoor applications or humid environments.

            Key Features

            • High load capacity due to double row bearings
            • Available in stainless steel
            • Ideal for continuous working cycles with low maintenance
            • Optimal reliability in dirty environments
            • Suitable for vertical and variable strokes
          • Light Rail

          • Light telescopic linear guides with full or partial extraction

            Light Rail product line includes full or partial extension lightweight telescopic guides.
            • Optional locking mechanism for open or closed positions
            • Various designs, maximum stroke 1,100mm
            • Telescopic extraction up to 105% of the closed slide length
            The Light Rail product family includes lightweight telescopic rails to be used in environments allowing only reduced weight components. Smooth and quiet operation is ensured even with heavy loads. Elastic shock absorption avoids permanent distortion. The self-cleaning raceways mounted on the Light Rail telescopic rails ensure safe operation and less frequent maintenance.

            Main fields of application for Light Rail extractable telescopic rails:
            • Food & Beverage
            • Building & Furniture

            Key Features

            • Good rigidity in relation to a lightweight design
            • Space saving. Ideal for medium and lightweight drawers
            • Quiet sliding
            • Available in stainless steel
        • Actuator Line

        • The Actuator Line is the Rollon product line dedicated to linear actuators and linear motion systems. Rollon linear units, feature extruded aluminum profile, are available in different types of belt and ball screw driven models and configurations. The functions, high operational performance, load capacity and precision of the Actuator Line linear units allow Rollon actuators to be used in a wide range of applications in the automation industry, specifically industrial machines: pick and place packaging, production lines and assembling operations.
            • Plus System

            • The PLUS SYSTEM series of linear actuators consists of highly protected linear units featuring a self-sustaining anodized aluminum structure and a steel re-enforced driving belt. This is a line of exceptionally sturdy and high performance actuators in terms of load, moment control, speed and acceleration.
              • High load capacity
              • High speed
              • Low wear and tear
              • Low friction
              • Low noise
              • Low maintenance

              Corrosion resistant version
              All Plus System series of linear actuators are available with stainless steel elements, for applications in harsh environments and/or subject to frequent washes.

              The Plus System linear units are made by using extruded anodized Anricorodal 6060 and 6082 aluminum, which houses bearings, linear rails, nuts and bolts and components made of low carbon SS AISI 303 and 404C steel, preventing or delaying corrosion caused by humidity experienced in the environments where the linear units are used.

              Special no-deposit surface treatments, combined with a lubrication system using food grade organic vegetable oils, allow the linear actuators to be used in highly sensitive and crucial applications, such as in the food and pharmaceutical industries, where product contamination is prohibited.

              • Internal stainless steel elements
              • Extruded anodized Anticorodal 6060 and 6082 aluminum
              • Very low carbon SS AISI 303 and 404C steel linear rails, nuts and bolts and components
              • Lubricated with organic food grade vegetable oils

              The PLUS SYSTEM series consists of 3 distinct products with different features: ELM, ROBOT, SC.

              Key Features

              • High working cycles
              • High protection for dirty environments
              • Available with fixed carriage and movable profile for Z axis solutions
              • High dynamics: V=5 m/s, A= 50 m/s2
              • Anti-corrosion version available with stainless steel components
              • High repeatability accuracy: ±0,05 mm
            • Clean Room

            • Belt driven linear actuators for Clean Rooms


              The CLEAN ROOM SYSTEM units are linear actuators with belt driven transmission and are specifically designed for Clean Room applications.

              They are supplied with a certificate issued by the IPA Fraunhofer Institute in Stuttgard, which certifies compliance with class ISO 3 (DIN EN ISO 14644-1), or with class Fed Std 0.01 (FED 209 E).

              The system prevents particles from being discharged in the environment where the linear unit is located. This has been achieved by using a special straight seal that closes the horizontal opening where the slider moves, as well as by the operation of a 0.8 vacuum pump connected to 2 vacuum pipes located inside the drive head and the idle head. The system allows vacuum to be generated inside the unit so that any particles released when the system is operating are sucked towards the air filtration areas. Clean Room System linear actuators components are all made of stainless steel or undergo special treatments ensuring a low particle release. The lubricants of all bearings and linear rails are special lubricants designed for use in CLEAN ROOMS or in VACUUM environments.

              If the system is used in dirty environments, the CLEAN ROOM SYSTEM linear units can be pressurized to 0.8 bar to prevent any outside particles from negatively affecting its smooth operation.

              Key Features

              • High dynamics: V=7 m/s, A= 20 m/s2
              • Clean room class ISO 3
              • Low particles emissions thanks to vacuum system
              • Wide range of anticorrosion surface treatments
              • High repeatability accuracy: ±0,05 mm
            • ECO System

            • Versatile belt driven linear motion units

              The ECO SYSTEM units are linear actuators made of a self-sustaining extruded aluminum frame and are driven by a polyurethane belt with AT metric profile steel inserts.
              • Three different sizes available: 60mm, 80mm, 100mm
              • Version available with recirculating ball bearing or roller rails
              • Reduced weight ensured by the light frame and the aluminum sliders
              • High sliding speed
              The ECO SYSTEM series actuators are offered with two motion systems:

              ECO SYSTEM – SP
              Featuring a maintenance free recirculating linear guide rail fitted inside the profile.

              ECO SYSTEM – CI
              Featuring four rollers with a Gothic arch outer profile sliding on hardened steel bars placed inside the profile.

              Main fields of application for Eco System linear units:
              • Automation
              • Packaging
              • Industrial machinery

              Key Features

              • High dynamics: V=5 m/s, A= 50 m/s2
              • Simple structure for effective cost
              • Lightweight thanks to the aluminum profile
              • High repeatability accuracy: ±0,05 mm
            • Smart System

            • High performance, simple linear units with steel re-enforced driving belt

              The SMART SYSTEM linear actuators feature a self-sustaining anodized aluminum frame and steel re-enforced driving belt. This is a series of highly cost effective linear units, featuring high performance combined with a carefully planned simple construction.

              • High load capacity
              • High speeds and accelerations
              • High admissible tipping moments
              • Low friction
              • Low noise

              The SMART SYSTEM series consists of 3 distinct products with different features: E-SMART, R-SMART, S-SMART.

              Key Features

              • High dynamics: V=4 m/s, A= 50 m/s2
              • Available with fixed carriage and movable profile for Z axis solutions
              • High load capacity with recirculating ball guides
              • Simple structure for effective cost
              • High repeatability accuracy: ±0,05 mm
            • Uniline System

            • Compact belt driven linear motion units, rails with radial ball bearing sliders

              Uniline System is a family of pre-assembled linear units boasting a compact size and high speed ensured by the COMPACT RAIL roller bearings, mounted on a self-sustaining extruded aluminum profile. The linear units are driven by a steel reinforced polyurethane belt system. The horizontal seals and the raceway cleaners fitted on both ends of the carriage ensure full protection from dirt. The linear actuator profile is compatible with an endless number of widely available standard fixing accessories.
              • The motor can be connected to the units by means of a full or a hollow shaft
              • Up to 3,000mm strokes
              • Sizes from 40 x 51.5mm up to 100 x 122.5mm
              • Versions available with long sliders and multiple sliders
              Using linear rails from the COMPACT RAIL family ensures excellent performance in terms of speed and life. The rails in the linear axes of the four product series are laid out in different combinations to meet all application requirements. Using long or multiple sliders increases the potential range of applications.

              Main fields of application for Uniline System linear units:
              • Automation
              • Packaging
              • Industrial machinery

              Key Features

              • High speed: V=9 m/s
              • Optimal reliability in dirty environments
              • Compact Rail linear guides inside
              • Grease free operations possible
              • Long life thanks to hardened raceways
            • Precision System

            • High precision lead screw driven linear units

              The PRECISION SYSTEM series of linear units are self-sustaining profile systems made of extruded aluminum and steel for the TK series, able to ensure excellent precision. The motion is achieved by means of precision rolled recirculating ball screws with preloaded or non preloaded ball nuts, depending on the models. Using the recirculating ball bearing technology for the screws and the rails ensures great performance to the linear actuators, such as:
              • High precision and high axial forces
              • High mechanical performance
              • Low wear and tear
              • Low resistance to movement
              • High speed (for long pitch screws)

              The Precision System series consists of 4 distinct products with different features: TH, TT, TV, TK.

              Key Features

              • Simple and safe maintenance through separate lubrication for ball screw drive and guides
              • Space saving thanks to compact design
              • High protection for dirty environments
              • High repeatability accuracy: ±0,005 mm
            • Modline

            • Linear axis with belt drive or screw drive. Rolling on trapezoidal, round or recirculating ball guides.

              Modline linear modules are toothed belt or ball screw driven systems with high accuracy, speeds and load performances.

              Our experience in the fields of the automotive plants, painting, plate working, manufacturing machines and palletization systems has allowed us to widen our product range with the most advanced technical solutions.

              Our products stand out for their:

              • high quality and competitive performances;
              • up to 12-m beams (longer lengths can be obtained with jointed versions), high level torsional rigidity, precise shape;
              • no play transmissions achieved by high torque couplings;
              • beams with transversal stiffening ribs and preset for threads on profile ends;
              • accurate scaling and consequent reduced maintenance;
              • fast and accurate belt or without play screw drives;
              • the most complete range of accessories.

              The Modline linear module strong points are:

              • toothed belt or ball screw driven linear modules;
              • rolling on trapezoidal or recirculating ball guides;
              • payloads from 3 to 2000 Kg;
              • up to 12 m beams (longer lengths can be obtained with jointed versions), high level torsional rigidity, precise shape;
              • precise machining of all profiles (on request: repeatability up to +/-0.05mm);
              • hardened and ground steel guide rails, for rollers or ball slides with cage;
              • fast, easy installation of pre-assembled systems for 2- or 3- axis cartesian robots;
              • backlash-free drive guaranteed by high torque clamping rings;
              • pre-engineered for assembly of commercial reduction units without disassembling the drive head;
              • solutions with guide rails designed for parallel assembly of modules; offer of complete solutions: reduction units, cable guides, micro-switches; machining to drawing suitable for custom applications. 

              Key Features

              • Patented short belt solution for very long multi-axes systems
              • Available with recirculating ball guides or prismatic roller bearings
              • Wide range of aluminum profile sizes up to 360 mm
              • Versatile for multiple configurations
              • Optimal reliability in dirty environments
            • Tecline

            • Linear axes with rack and pinion transmission. Rolling on trapezoidal or recirculating ball guides.

              1, 2 and 3 Cartesian axis linear modules with rack and pinion drive guarantee precise manipulation of loads from 10 up to 2000 kg with fast and silent functioning.

              Our main application fields are: robotics, palletization, production line, logistics and manufacturing machines with Cartesian axis movements.

              Our products stand out for their:

              • easy and quick assembly;
              • high quality and competitive performances;
              • reduced and simplified maintenance;
              • wide range of integrated solutions;
              • possibility of customised solutions;
              • constant technical support and CAD drawings available.

              Strong points include:

              • hardened sloping tooth racks (ground on request);
              • payloads from 10 to 2000 Kg;
              • up to 12-m beams (longer lengths can be obtained with jointed versions), high level torsional rigidity, precise shape;
              • precise machining of all profiles (on request: repeatability up to +/-0.05mm);
              • hardened and ground steel guide rails, for rollers and ball slides with cage;
              • easy installation of pre-assembled systems for 2- or 3-axis Cartesian robots;
              • solutions with guide rails designed for parallel assembly of modules;
              • offer of complete solutions: reduction units, cable guides, micro-switches, safety clamps;
              • machining to drawing suitable for custom applications; backing plate suitable for assembly of any commercial reduction unit;
              • sturdy, adjustable-position safety stops with dampers. 

              Key Features

              • High load capacities till 4.000 Kg
              • Multiple independent carriages
              • Wide range of aluminum profile sizes up to 360 mm
              • Available with recirculating ball guides or prismatic roller bearings
              • Suitable for very long strokes thanks to rack and pinion driving system
              • Optimal reliability in dirty environments
            • Speedy Rail A

            • Self-supporting linear rail in extruded aluminum with steel rollers covered in plastic

              Speedy Rail is the special self-supporting and self-aligning rail in extruded aluminum with a deep hard anodized surface treatment that offers exceptionally high performance and load capacity, with no maintenance and lubrication required, total reliability even in dirty environments with uniquely quiet operation. It is available with v-shaped rollers or cylindrical rollers, both covered in a plastic compound, and can be used as a linear rail or actuator.

              High reliability up to 80,000 Km
              Self-supporting for greatest design freedom
              Self-aligning system
              Uniquely quiet
              High technical performance
              High load capacity of over 3,000 Kg
              Optimal reliability in dirty environments
              Absence of lubrication
              Potentially infinite strokes with jointed versions
              Ideal for making 2 or 3-axis Cartesian systems for several applications
              Use as a linear guide or actuator thanks to belt or rack and pinion drives

              Main fields of application:

              • Self-supporting linear rails for welding machines
              • Self-supporting linear rails for woodworking machines
              • Self-supporting linear rails for painting machines
              • Self-supporting linear rails for ceramic working machines
              • Self-supporting linear rails for picking and placing machined pieces
              • Self-supporting linear rails for drilling machines

              Key Features

          • Industrial applications of linear motion systems

          • Rollon linear rails, telescopic rails and linear actuators are mechanical components used to control movements with different variables and complexity. They are used in many industrial sectors. This is why each Rollon product has been designed to meet the exact requirements of the end application. Light weight, load capacity, self-alignment, corrosion resistance, speed, and precision: each industry has specific requirements carefully considered by Rollon’s R&D department in order to provide custom solutions.

            Rollon linear rails, telescopic rails and linear actuators are used in a very wide range of applications that we use on a daily basis, enhancing their functionality, comfort and reliability. Some examples of covered industrial sectors: railway, aerospace, medical, logistics, specialty vehicles and industrial production processes.
              • Industrial Machines

              • Efficiency is a key concept for industrial machinery used in the production process: workstations, cutting machines, painting machines and wood or marble processing machines need to be able to operate correctly over a long period of time - often with high cycles, under critical conditions and when handling liquids, dust and chips from the process as well as pollutants and corrosive substances. The application experts at Rollon are familiar with the requirements of machine and plant construction and design every linear application for your industrial machines to the exact specifications you supply us with. For economical and functional linear technology systems Rollon has comprehensive modular systems with diverse telescopic rails, linear guide rails, linear axis, linear systems and accessories. Rollon modifies all components for individual requirements as necessary, or develops entirely new custom solutions.

                To meet the specific industrial automation tasks, increasingly individualised system solutions are required. These can often be realised very economically and reliably by a combination of linear movements, for example with the help of Cartesian robots, multi-axis gantries or a seventh axis robot platform. Rollon supplies modular automation components and the required application know-how from a single source. In co-operation with system integrators and machine builders, this results in technically and economically optimised automation solutions.

                  • CNC machines

                  • cutting machines and presses

                  • Engraving, painting and die-cutting

                  • Production facility

                  • Multi-carraige

                  • Transfer press

                  • Press feeding

                  • Machine tools and folding

                  • Gluing, painting and load carriers

                  • Ceramic and wood working machines

                  • Welding and piece handling

                  • Painting and welding

                • Railway

                • In the railway industry, transport efficiency and passenger safety are paramount. Each part of a train car (railway, underground or tram) must be designed to deliver the highest level of reliability, taking into account impacting factors, such as: harsh environments, corrosive agents, on-going vibrations, and every day wear and tear.
                      • Railway

                  • Packaging and Logistics

                  • In the packaging and logistics sectors, efficiency is measured in terms of productivity, reliability, performance and safety. The ability of an asset to support high-volume operations and reduced production time means immediate savings. The reliability of selected components also ensures the reduction of maintenance costs and increased plant productivity.

                    Rollon ensures efficiency in the Material flow and offers cost-effective solutionsmodular automation systems and tailored implementation. The linear components are suitable for all applications in which dynamic processes are required, long travels must be covered or large loads are to be moved…. and fast! Based on the diverse automation portfolio of Rollon, system integrators build application-specific intralogistics systems with high dynamics and low deflection of the linear units even with a large span. Straightforward, fast and inexpensive. Portal and gantry systems as well as Cartesian pick-and-place systems that pick up and exactly position high forces and moments are a given for Rollon. Even in environments with abrasive dusts and continuous use, the linear systems achieve a long service life.
                      • Bottle palletizing line

                      • Packaging line

                      • Filling line

                      • Automated warehouse

                    • Aerospace

                    • The aviation industry is very demanding and constantly demands the most modern technology, services, materials and special solutions. When it comes to the interior design of aircraft, features such as lightweight construction, high load capacity, reduced dimensions, strength and ease of installation must be combined with high performance, good ergonomics and a long service life. In external applications, aircraft components must be very stable and withstand high forces without the quality of movement being affected over time. In addition, the maintenance must be low.

                      Rollon has been working with leading manufacturers of aircraft seats for many years and also supplies components to specialist vehicle manufacturers and airport equipment and service providers. Its portfolio includes linear motion systems for interior trim, sliding compartments, pedestal (Monument) pull-outs, pull-outs generators, AC systems and batteries as well as linear technology for maintenance devices and special movements.

                        • Aircraft interiors

                        • Vehicles and airport equipment

                      • Building and Furniture

                      • The furnishing industry uses simpler motion components than those offered by Rollon. However, there are some niches in this market where Rollon linear and telescopic rails, are the ideal solution to ensure the highest degree of project freedom for interior 
                          • Fashion and showrooms

                          • Distributed and retail

                          • Museum and exhibits

                          • Special furnitures and structures

                          • Kitchen and licing room

                          • Bedroom and bathroom

                          • Outdoor strucutures

                        • Special Vehicles

                        • Many applications in utility vehicles would not be possible without linear technology: it enables the adjustment of seats in excavators and road rollers, facilitates the handling of stretchers and trolleys in ambulances, or gives firefighters fast access to their equipment.
                          For the development of customized solutions for all types of highly specialized vehicles, the disabled vehicle conversion or the use in unconventional environments, all mechanical components must be carefully selected. This applies in particular to moving parts such as telescopic rail extensions and linear rails.



                          Rollon's linear technology is characterized by high load capacity, accuracy and longevity. Even under harsh conditions, the compact motion systems work reliably and precisely - ensuring mobility even in confined spaces. So in construction vehicles particularly dirt-resistant linear rails for seat adjustments, sliding doors or moving control panels are used. A backlash-free run even at maximum load is guaranteed by the extremely robust telescopic extensions. They can be found, for example, in wheelchair ramps on vans, in sliding counters or pull-out drawers of catering vehicles. They are also used in semitrailer and platform extensions on trucks and commercial trailers or for hose handling on tank trucks

                            • Construction machinery

                            • Emergency vehicles

                            • Special equipment vehicles

                            • Special vehicles and facilities

                          • Medical

                          • Within an industry inherently associated with healthcare, the technology used must deliver high performance and aim to ensure a positive experience for users, patients and healthcare professionals. Mechanical parts can make the difference.
                              • Ophthalmologist and detanl office

                              • Hospital machines

                              • Medical warehouse and laboratory