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- The Harvard Biodesign Lab
brings together researchers from the engineering, industrial design,
medical, and business communities to develop technologies for smart medical
devices. These technologies are inspired by the results of experiments in
human biomechanics and their development is influenced by time spent in the
operating room to understand the unmet needs from clinicians. Lab members
work closely with the Wyss Institute's industrial partners and technical
experts to translate these technologies into products that meet real-world
medical needs.
Product Portfolio
Soft Exosuits
- We are developing next generation soft wearable robots
that use innovative textiles to provide a more conformal, unobtrusive and
compliant means to interface to the human body. These robots will augment
the capabilities of healthy individuals (e.g. improved walking efficiency)
in addition to assisting those with muscle weakness or patients who suffer
from physical or neurological disorders. As compared to a traditional
exoskeleton, these systems have several advantages: the wearer's joints are
unconstrained by external rigid structures, and the worn part of the suit is
extremely light. These properties minimize the suit's unintentional
interference with the body's natural biomechanics and allow for more
synergistic interaction with the wearer.

Structured functional textiles
- We are creating innovative textiles that are inspired by
an understanding of human biomechanics and anatomy. These wearable garments
provide means to transmit assistive torques to a wearer’s joints without the
use of rigid external structures. In order to obtain high-performance soft
exosuits, some considerations should be taken into account in the design
process. Exosuits should attach to the body securely and comfortably, and
transmit forces over the body through beneficial paths such that
biologically-appropriate moments are created at the joints. In addition,
these garments can be designed to passively (with no active power) generate
assistive forces due to the natural movement of the wear for particular
tasks. A key feature of exosuits is that if the actuated segments are
extended, the suit length can increase so that the entire suit is slack, at
which point wearing an exosuit feels like wearing a pair of pants and does
not restrict the wearer whatsoever.

Lightweight and efficient actuation
- In order to provide active assistance through the soft
interface, we are developing a number of actuation platforms that can apply
controlled forces to the wearer by attaching at anchoring points in the
wearable garment. We are developing lightweight and fully portable systems
and a key feature of our approach is that we minimize the distal mass that
is attached to the wearer through more proximally mounted actuation systems
and flexible transmissions that transmit power to the joints. While most of
our recent work is on cable-driven electromechanical approaches, we have
also pursued pneumatic based approaches. This early work with McKibbon
actuators in 2013 was the first demonstration that a soft exosuit can have a
positive effect on mobility.

Wearable sensors
- New sensor systems that are easy to integrate with
textiles and soft components are required in order to properly control and
evaluate soft exosuits. Rigid exoskeletons usually include sensors such as
encoders or potentiometers in robotic joints that accurately track joint
angles, but these technologies are not compatible with soft structures. Our
approach is to design new sensors to measure human kinematics and suit-human
interaction forces that are robust, compliant, cost effective, and offer
easy integration into wearable garments. In addition, we use other off the
shelf sensor technologies (e.g. gyro, pressure sensor, IMU) that can be used
to detect key events in the gait cycle. These wearable sensors can be used
as part of the control strategy for the wearable robot or alternatively to
monitor and record the movement of the wearer (when wearing the exosuit or
as a standalone sensor suit) for tracking changes over time or determining
what activities they are performing (e.g. walking vs running).

Intuitive and robust control
- We are also developing rapidly reconfigurable
multi-actuator systems that provide more flexibility for lab-based studies.
Such an approach allows us to rapidly explore the basic science around
human-machine interaction with such systems that can then be used to guide
the design of our portable systems. A robust, intuitive and adaptive
human-machine interface is a necessary component for a wearable robot to
interact synergistically with the wearer. Our focus is to provide assistance
in a manner that does not disrupt the natural, passive dynamics that make
walking or running so efficient. To achieve this, we develop approaches to
non-invasively estimate the intent so that any actuation applied assists
that from the appropriate biological muscles. A key feature of our approach
is to leverage integrated sensors that monitor the wearer interaction with
the compliant textile that interfaces to the body as well as other sensors
that detect key moment during the gait cycle.

Experimental biomechanics
- Our motion capture lab utilizes a Vicon T-series 9-camera
system for motion capture, together with a Bertec fully instrumented
split-belt treadmill to measure GRFs. By comparing the average profile and
range of motion of each joint in the three conditions, we can identify how
the soft exosuit itself impacts gait and how the assistance applied by the
exosuit changes kinematics. Our hypothesis is that it is desirable that such
changes are minimal and in any case not disruptive to natural gait. We study
to what extent the active exosuit is assisting the human by analyzing gait
dynamics and kinetics (joint moments, power, force delivered by the exosuit).
Inverse dynamics is an effective way to determine to what degree the exosuit
is augmenting the body function at a joint level. The comparison of joint
moments and suit assistive forces allows us to monitor the degree of
synchronicity between the user and the robot. Surface electromyography (sEMG)
can be used to selectively monitor muscular activity focusing on the muscle
groups that are most relevant for the task under consideration. Comparing
the ensemble average profiles of sEMG activity between the unpowered, active
and no suit conditions allows us to determine effects on the maximum force
being delivered by each muscle (peak sEMG activation) and on the energy cost
of each muscle activation (integral sEMG). We use the metabolic cost of
walking as a global physiological measurement to determine to what extent
the suit is assisting the wearer and if assistance offsets the weight of the
device.

Translational applications
- In addition to our work on basic research and system
development, we are highly interested in pursuing applications of our soft
wearable robots. Through our DARPA funded work, we are interested in
developing exosuits that can assist soldiers walking while carrying heavy
loads. Our belief is we can create passive and active systems that offload
the high forces in the muscles and tendons in the leg – thus reducing the
risk of injury and increasing the walking efficiency of the wearer. Another
translational focus of our group is on gait assistance for medical
applications. We foresee soft exosuits being able to restore mobility on
patients with muscle weakness (e.g. elderly) or who suffer from a
neurological disease such as a Stroke. Beyond our active systems, we
envision translational potential in the area of sports and recreation where
fully passive soft suits with structured functional textiles can provide
small amounts of assistance during walking, hiking, running and other
activities.
Soft Robotics

Multi-material fluidic actuators
- Soft fluidic actuators consisting of elastomeric matrices
with embedded flexible materials (e.g. cloth, paper, fiber, particles) are
of particular interest to the robotics community because they are
lightweight, affordable and easily customized to a given application. These
actuators can be rapidly fabricated in a multi-step molding process and can
achieve combinations of contraction, extension, bending and twisting with
simple control inputs such as pressurized fluid. In our approach is to use
new design concepts, fabrication approaches and soft materials to improve
the performance of these actuators compared to existing designs. In
particular, we use motivating applications (e.g. heart assist devices, soft
robotic gloves) to define motion and force profile requirements. We can then
embed mechanical intelligence into these soft actuators to achieve these
performance requirements with simple control inputs.

Modeling of soft actuators
- Characterizing and predicting the behavior of soft
multi-material actuators is challenging due to the nonlinear nature of both
the hyper-elastic material and the large bending motions they produce. We
are working to comprehensively describe the principle of operation of these
actuators through analytical, numerical and experimental approaches and
characterize their outputs (motion and force) as a function of input
pressure as well as geometrical and material parameters. Both models and
experiments offer insight into the actuator behavior and the design
parameters that affect it. We envision this work will lead to improved
predictive models that will enable us to rapidly converge on new and
innovative applications of these soft actuators.

Sensing and control
- In order to control soft actuators, we need means of
monitoring their kinematics, interaction forces with objects in the
environment and internal pressure. We accomplish this through the use of
fully soft sensors, developed with collaborators, and miniature or flexible
sensors that can be incorporated into the actuator design during the
manufacturing process. For power and control, we use off the shelf
components such as electronic valves, pumps, regulators, sensors, and
control boards etc. to rapidly modulate the pressure inside the chambers of
the actuators using feedback control of pressure, motion and force. In
addition, we can use the analytical models we develop to estimate state
variables that may be difficult to measure directly.

Translational applications
- There are approximately four million chronic stroke
survivors with hemiparesis in the US today and another six million in
developed countries globally. In addition, there are millions of other
individuals suffering from similar conditions. For the majority of these
cases, loss of hand motor ability is observed, and whether partial or total,
this can greatly inhibit activities of daily living (ADL) and can
considerably reduce one’s quality of life. To address these challenges, we
are developing a modular, safe, portable, consumable, at-home hand
rehabilitation and assistive device that aims to improve patient outcomes by
significantly increasing the quantity (i.e. time) and quality of therapy at
a reduced cost while also improving independence of users with chronic hand
disabilities by enabling them to perform activities of daily living.
In the United States, the lifetime risk of developing heart failure is
roughly 20%. The current clinical standard treatment is implantation of a
ventricular assist device that contacts the patient’s blood and is
associated with thromboembolic events, hemolysis, immune reactions and
infections. We are applying the field of soft robotics to develop a benchtop
cardiac simulator and a Direct Cardiac Compression (DCC) device employing
soft actuators in an elastomeric matrix. DCC is a non-blood contacting
method of cardiac assistance for treating heart failure involving
implantation of a device that surrounds the heart and contracts in phase
with the native heartbeat to provide direct mechanical assistance during the
ejection phase (systole) and the relaxation phase (diastole) of the cardiac
cycle.
Related Articles

Walsh to advance wearable robot design
- Cambridge/Boston, Mass. - September 11, 2014 - The Wyss
Institute for Biologically Inspired Engineering at Harvard University
announced today that it was awarded a first-phase $2.9 million follow-on
contract from the Defense Advanced Research Projects Agency (DARPA) to
further develop a biologically inspired smart suit. The device, the Soft
Exosuit, is intended to be worn comfortably under clothing and could enable
soldiers to walk longer distances, keep fatigue at bay, and minimize the
risk of injury when carrying heavy loads. Alternative versions of the suit
could eventually assist those with limited mobility as well.
DARPA’s Warrior Web program seeks to develop technologies to prevent and
reduce musculoskeletal injuries for military personnel, but the same
technologies could also have civilian applications. A reduction in such
injuries could reduce long-term healthcare costs and enhance quality of life
for wearers of the suit.
This is the first of a potentially two-phase contract, which enables Wyss
Institute Core Faculty member Conor Walsh, and his team to build upon their
earlier work, also funded by DARPA, demonstrating the proof-of-concept of
this radically new approach to wearable robot design and fabrication.
Inspired by a deep understanding of the biomechanics of human walking, the
Soft Exosuit technology is spawning the development of entirely new forms of
functional textiles, flexible power systems, soft sensors, and control
strategies that enable intuitive and seamless human-machine interaction.
“While the idea of a wearable robot is not new, our design approach
certainly is,” said Walsh, who is also an Assistant Professor of Mechanical
and Biomedical Engineering at the Harvard School of Engineering and Applied
Sciences (SEAS) and founder of the Harvard Biodesign Lab.
The lightweight Soft Exosuit is designed to overcome the challenges of
traditional heavier exoskeleton systems, such as power-hungry battery packs
and rigid components that can interfere with natural joint movement. It is
made of soft, functional textiles woven together into a piece of smart
clothing that is pulled on like a pair of pants and intended to be worn
under a soldier’s regular gear. Through a biologically inspired design, the
suit mimics the action of the leg muscles and tendons when a person walks,
and provides small but carefully timed assistance at the joints of the leg
without restricting the wearer’s movement.
In a current prototype, a series of webbing straps positioned around the
lower half of the body contain a low-power microprocessor and network of
supple strain sensors that act as the “brain” and “nervous system” of the
Soft Exosuit, respectively—continuously monitoring various data signals,
including the suit tension, the position of the wearer (e.g., walking,
running, crouched), and more.
“Over just a couple of short years, Conor and his team will work to
fundamentally shift the paradigm of what is possible in wearable robotics,”
said Donald Ingber, who is the founding director of the Wyss Institute,
Judah Folkman Professor of Vascular Biology at Harvard Medical School and
Children’s Hospital Boston and Professor of Bioengineering at Harvard SEAS.
“Their work is a great example of the power of bringing together people from
multiple disciplines with focused resources to translate what first seems
like a dream into a product that could transform people’s lives.”
In addition to its military application, the team will collaborate with
clinical partners to develop a medical version of the suit that can help
stroke patients, for example, who often experience a slow, inefficient gait
and could greatly benefit from walking assistance.
Collaborators include Wyss Institute and SEAS faculty member Robert J. Wood
and visiting professor Ken Holt, and Terry Ellis at Boston University’s
College of Health and Rehabilitation Sciences. Critical to this project’s
success to date has been a team of Harvard postdoctoral fellows (Alan Asbeck,
Stefano de Rossi, Ignacio Galiana, Yigit Menguc) and graduate students (Ye
Ding, Jaehyun Bae, Kai Schmidt, Brendan Quinlivan), as well as staff from
the Wyss Institute (Zivthan Dubrovsky, Robert Dyer, Mike Mogenson, Diana
Wagner, Kathleen O’Donnell). Boston-based New Balance will also be a key
collaborator on this new phase of the project, bringing expertise in textile
and apparel innovation.
Under the terms of the contract with DARPA, the Wyss Institute will receive
up to $2.9 million for its work on Warrior Web, with full funding contingent
on meeting a series of technical milestones.

Soft robot survives fire and ice
- When it comes to soft robots, researchers have finally
managed to cut the cord.
Developers from Harvard’s School of Engineering and Applied Sciences and the
Wyss Institute for Biologically Inspired Engineering have produced the first
untethered soft robot—a quadruped that can stand up and walk away from its
designers.
Working in the lab of Robert Wood, the Charles River Professor of
Engineering and Applied Sciences, a team of researchers that included Kevin
Galloway, Michael Karpelson, Bobak Mosadegh, Robert Shepherd, Michael Tolley,
and Michael Wehner was able to scale up earlier soft-robot designs, enabling
a single robot to carry on its back all the equipment it needs to operate—microcompressors,
control systems, and batteries. The design is described in a paper in Soft
Robotics that appeared online Sept. 1.
“Earlier versions of soft robots were all tethered, which works fine in some
applications, but what we wanted to do was challenge people’s concept of
what a robot has to look like,” said Tolley, a research associate in
materials science and mechanical engineering at the Wyss Institute and the
study’s first author. “We think the reason people have settled on using
metal and rigid materials for robots is because they’re easier to model and
control. This work is very inspired by nature, and we wanted to demonstrate
that soft materials can also be the basis for robots.”
Compared with earlier soft robots, which were typically no larger than a
steno pad, the system designed by Tolley and colleagues is huge, measuring
more than a half-meter in length and capable of carrying as much as 7½
pounds on its back.
The design process, however, was about more than scaling up the smaller
robots.
“As soon as you start thinking about putting the basic components you need
to make this work—microcompressors, controllers, and batteries—on an
untethered robot, you need a design that can carry those parts,” Tolley
said. “You need to think about something that can handle much higher
pressures, so there are materials challenges and there are design challenges
and there are control challenges.”

Conor J. Walsh
- Conor is Assistant Professor of Mechanical and Biomedical
Engineering at the Harvard School of Engineering and Applied Sciences and a
Core Faculty Member at the Wyss Institute for Biologically Inspired
Engineering at Harvard. He is the founder of the Harvard Biodesign Lab,
which brings together researchers from the engineering, industrial design,
apparel, clinical and business communities to develop new technologies and
translate them to industrial partners. His research focuses on applying
disruptive technologies to the development of robotic devices for augmenting
and restoring human performance. His current research interests include new
approaches to design, manufacture and control of wearable robotic devices
and characterizing their performance through biomechanical and physiological
studies. He leads a team of researchers on the DARPA Warrior Web project to
develop a soft exosuit that can assist with locomotion that can perform
small levels of assistance to a wearer. The exosuit's function is based on a
detailed understanding of human walking and is soft and pliable, unlike
traditional exoskeletons that use rigid components. The long term goal is to
develop fully portable wearable robots to assist the disabled and
able-bodied and further the scientific understanding of how humans interact
with such machines. His group is also working on the modeling and design of
fluidic-based soft robotics for cardiac applications and applying emerging
meso-scale manufacturing approaches to the design of smart medical tools for
the minimally invasive diagnosis and treatment of disease. Given his broad
interests in medical devices and robotics, he collaborates closely with Wyss
staff in the Biorobotics and Anticipatory Medical and Cellular Devices
platforms. In addition, he is passionate about educating future innovators
and he has established the Harvard Medical Device Innovation Initiative that
provides students with the opportunity to collaborate with clinicians in
Boston and emerging regions such as India. Conor received his B.A.I and B.A.
degrees in Mechanical and Manufacturing engineering from Trinity College in
Dublin, Ireland, in 2003, and M.S. and Ph.D. degrees in Mechanical
Engineering from the Massachusetts Institute of Technology in 2006 and 2010.
He has been the recipient of over a dozen invention, entrepreneurship, and
student mentoring awards including the MIT $100K business plan competition,
Whitaker Health Sciences Fund Fellowship, and the MIT Graduate Student
Mentor of the Year.