INDUSTRY 4.0 MEETS INTRALOGISTICS 4.0
Rapidly evolving market demands, highly customized products with numerous variants, and ever-shorter production cycles—combined with the fully connected, automated production environments of Industry 4.0—pose new challenges for intralogistics. Traditional transport systems, such as conveyor belts, often reach their limits under these conditions. To remain competitive and future-ready, companies must rely on integrated transport and process solutions that offer intelligent control systems, maximum flexibility, and high availability. montrac®, the modular monorail transport and automation system from montratec, is built for exactly these demands.
That’s why leading companies in the automotive, plastics, consumer goods, optics, food, medical, and pharmaceutical industries trust montrac® to boost material throughput and minimize cycle times.
montrac® is a modular monorail system that enables intelligent, fast, and efficient internal transport and assembly processes. Designed to meet the demands of modern production environments, it seamlessly links robots, workstations, and process steps—ensuring smooth, uninterrupted flow across your entire operation.
montrac® shuttles are the core components of the montrac® system. They are intelligent single or twin-axle conveyors equipped with an on-board power supply. Moving self-centered on the monorail, the shuttles are equipped with state-of-the-art sensors that prevent potential collisions with obstacles or other shuttles.
Each shuttle is powered by a maintenance-free, low-voltage motor located in the axle. Cams on the T-grooves along the track specify shuttle speed and stopping positions. Speed parameters can be pre-configured to meet your requirements optimally. Each axle comes with a powerful 100 W drive, distance sensors for collision detection, control with Standard interface I/O-Link and new workpiece carrier design.
The montrac® system is designed as a modular building block principle, offering maximum flexibility and scalability. Individual components such as rails, curves, switches, shuttles, and work stations can be freely combined and expanded to meet specific production needs.
The montrac® transport system offers a number of practical peripheral components to meet specific work centre and automatic assembly area requirements. For example, components to support the product to prevent burdening the shuttle or inclining platforms to enhance ergonomics. These options allow you to optimize your production and work processes further.
The montrac® IRM-CAN-TC2 offers numerous montrac® transport system control options, with modules comprising individual standard montrac® components controlled centrally by a SmartRouter.
Modular TracSet base frames are available for all montrac®components. Base frames are individually height-adjustable to meet customer requirements.
montrac® Configurator is a convenient software solution for designing customized transport system layouts and simulations with just a few clicks of the mouse.
All standard montrac® transport system components are stored on the configurator. The required components are positioned in the configuration window via Drag & Drop. All commensurate connection points are automatically recognised by the software.
Operation is extremely simple and intuitive. For clarification, the integrated user manual provides extensive information on creating layouts and many other options provided by the software. These include, for example, the generation of stock lists, import of drawings, 3D export of the layout, and a variety of tips on how to use the configurator more easily.
montrac® is the intelligent automation and transport system for interlinking industrial production and logistic processes. montrac® offers a broad range of applications and guarantees exceptional levels of flexibility, reliability and efficiency.