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  • Offer Profile
  • HALTER CNC Automation has based the development of the HALTER LoadAssistant on more than 25 years of experience in the CNC machining world.

    The mission of HALTER CNC Automation is to help these companies to become more profitable. We accomplish this by providing quality, standard and approachable loading systems for serie productions from 10 to 1000 units.
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  • Halter

      • WHICH HALTER LOADASSISTANT IS MOST SUITABLE FOR YOU?

      • Below you will find the characteristics and technical specifications of the HALTER LoadAssistant® in one simple list: the system, capacity, grippers, safety, connections and dimensions. You’ll see at first glance which HALTER best suits you. For full specifications, click on the HALTER of your choice.
          • UNIVERSAL

            • Turning and milling
            • Min. and max. dimensions workpiece (LxW): 10x10mm and 230x230mm
            • Workpiece diameter: 10-230mm
            • Exchangeable grid plate

            Capacity
            • Workpiece diameter (min-max) 10 mm – 230 mm
            • Minimum workpiece (l x w) 10 mm x 10 mm
            • Maximum workpiece (l x w) 230 mm x 230 mm
            • Maximum height of workpiece 250 mm
            • Maximum load capacity robot arm 20 kg / 35 kg
            • Maximum total weight on rotating table 750 kg

            Max. number of workpieces for grid plates
            • 10-35 mm: 176
            • 23-55 mm: 136
            • 23-85 mm: 68
            • 23-115 mm: 40
            • 23-135 mm: 24
            • 23-155 mm: 18
            • 23-230 mm: 6
          • S-180

            • Milling
            • Min. and max. dimensions workpiece (LxW): 40x40mm and 180x180mm
            • Stacking function

            Capacity
            • Minimum workpiece (l x w) 40 mm x 40 mm
            • Maximum workpiece (l x w) 180 mm x 180 mm
            • Maximum height of workpiece 175 mm
            • Maximum load capacity robot arm 20 kg / 35 kg
            • Maximum total weight on rotating table 1250kg
            • Maximum stacking height 350 mm
            • Number of stacking stations (1 empty) 12
            • Maximum weight per station 115 kg

            Max. number of workpieces at workpiece height
            • 10 mm: 385
            • 20 mm: 187
            • 50 mm: 77
            • 80 mm: 44
            • 115 mm: 33
            • 175 mm: 22
          • S-230

            • Turning
            • Min. and max. workpiece diameter: 43-230mm
            • Stacking function
            • Revolving station for 2nd operation

            Capacity
            • Workpiece diameter (min-max) 43 mm x 230 mm
            • Maximum height of workpiece 175 mm
            • Maximum load capacity of robot arm 20 kg / 35 kg
            • Maximum total weight on rotating table 1250kg
            • Maximum stacking height/span> 350 mm
            • Number of stacking stations (1 empty) 12
            • Maximum weight per station 115 kg

            Max. number of workpieces at workpiece height
            • 10 mm: 385
            • 20 mm: 187
            • 50 mm: 77
            • 80 mm: 44
            • 115 mm: 33
            • 175 mm: 22
        • AN OVERVIEW OF ALL FEATURES

            • SYSTEM

              • Rigid industrial construction
              • Rotating loading table
              • Werkstuk omkeerstation
              • Full enclosure and protection
              • Simple to move with pallet truck
              • Can be placed on 3-point self-centering anchors
              • Calibration kit
              • Fanuc 6-axis robot arm 20 kg / 35 kg
              • Drip tray for leaking coolant
              • Standard robot-machine interface for every CNC machine
            • GRIPPERS

              • 2-finger gripper for rectangular workpieces
              • 3-finger grippers for round workpieces
              • Separate grippers for raw and machined workpieces
              • Standard airblow system on all grippers
              • Workpiece detection system by open/close message
              • Quick change system for exchanging grippers
              • Quickly adjustable gripper fingers
              • Pressure sensor on the robot arm monitors air pressure
            • SAFETY

              • In-machine-space function
              • Fanuc DCS area in combination with the Sick floor scanner
              • Sliding door provided with safety sensors
              • Standard safety fence between CNC machine and the HALTER
              • Automatic servo-driven door opener with integrated safety
              • Closed safety circuit
            • HALTER SMARTCONTROL

              • Intuitive and graphical programming in 12 steps
              • Rotating panel with 15″ touch screen
              • Choice between inside and outside gripping
              • Gripping with or without pressure star
              • Possibility to work with spindle orientation
              • Eccentric loading and unloading
              • Adding of free programmable cycles
              • Standard cycles can be extended with extra functionalities
              • Adjustable distance of the airblow system
              • Software analysis for machine utilization
              • Automatic program storage
              • Automatische programma opslag
              • Input can be entered in inches or mm
              • Automatic back-up of robot programs
              • Robot arm can be parked with the park position button
              • Free choice of pre-installed language
              • Can be connected to up to 4 machines
            • DIMENSIONS

              • Length 1750 mm
              • Width 1434 mm
              • Height 2220 mm
              • Totaal weight 1110 kg – 1220 kg
            • WHAT ARE THE BENEFITS OF THE HALTER LOADASSISTANT FOR YOUR COMPANY?

            • The HALTER LoadAssistant offers enormous advantages for your business. The experience from the users of the HALTER LoadAssistant shows us that this investment can be repaid very quickly (6-18 months).
              • You realize extra output because the actual spindle hours no longer exclusively depend on the regular working hours. Also within regular working hours you realize more output, because the robot has no breaks or downtime.
              • You can better respond to small or unexpected orders, because of the quick set-up time of the CNC robot and because it can also be run outside regular working hours.
              • Decrease of hourly production costs, because the labor costs of an operator are 5 to 8 times higher than the depreciation costs of the HALTER LoadAssistant.
          • Applications - turning & milling

              • Turning

              • The lack of professionals is increasingly inhibiting companies’ growth. Production is under pressure due to the fact that at many machining companies the CNC lathe is not used to its full potential because the CNC lathe operator is missing. Easy-to-use automation is therefore necessary. The HALTER LoadAssistant offers companies with a CNC lathe operator vacancy the opportunity to significantly increase productivity, without having to hire more skilled workers. The automation solution was specially developed for machining and it is so easy to operate that a CNC lathe operator can set up the robot independently after a few hours of training. Programming only takes a few minutes. This makes this robot cell attractive for small, varying series. With the HALTER LoadAssistant, unmanned production hours are within easy reach of any company specialized in CNC turning. The advantages of HALTER CNC automation are:
                • Specially developed for CNC metalworking
                • Intuitive operation; programming a new workpiece only takes a few minutes
                • Flexible automation by combining multiple product variants in one production run
                • Unmanned hours are safe because the robot cell monitors itself
                • The CNC lathe can continue to work while the operator loads new material into the cell
                • Developed for SMEs, built by Fastems automation specialists
                  Ready for Industry 4.0
              • Milling

              • Good CNC milling machine operators are skilled professionals that are gradually becoming scarce. So why is it that in many companies these professionals spend the whole day standing at the CNC milling machine removing finished workpieces from the clamp and replacing them with new material? You can use your CNC operator more efficiently. The result: more spindle hours on your CNC milling machine, a satisfied employee who is challenged to make optimum use of his knowledge of CNC milling, and ultimately satisfied clients. They see the result of automating your CNC milling machine in faster turnaround, better prices and better quality. This is possible because the CNC milling machine operator can use his skills to improve the processes.

                User-friendly automation of a computer-controlled milling machine does not have to be difficult. The HALTER LoadAssistant has been specifically developed as an easy-to-use automation solution for CNC milling. This means that:
                • No knowledge of robot programming is required; basic knowledge of computer-controlled milling machines is sufficient for operation via HALTER SmartControl®
                • Short set-up times, and thus suitable for small, varying series
                • Flexible automation of CNC milling machines
                • Continuous production, the spindle of the CNC milling machine rotates even while the cell is being loaded