A small robot with a big performance designed to meet the trend towards the manufacture of miniaturized electronics and wearable devices. With the highest payload of 1.5kg, class-leading repeatability 0.01mm, and 30% smaller size, the IRB 1010 allows for the highest productivity and high-quality manufacturing in extraordinarily narrow space.

Consumer demand for smart wearable devices such as sensors, watches, earphones, glasses, sports, and health trackers is growing rapidly around the world. Products are smaller and lighter than before. Manufacturers need a smaller robot with higher performance. ABB’s smallest ever industrial robot, the IRB 1010 is designed to meet this demand by enabling fast and accurate handling of complex manufacturing processes involving small and delicate components.

Class-leading performance for high-quality manufacturing
Aimed at increasing manufacturing productivity, IRB 1100 provides up to 35% faster cycle times and best-in-class repeatability for high quality manufacturing. IRB 1100 consistently outperforms similar robots in terms of payload and position repeatability (RP) even when under space constraints. Indeed, IRB 1100 offers the highest payload for a robot of its class.

Compact and small footprint design ensures flexible installation
Compared to the previous generation, the IRB 1100 robot design was optimized with a 10% smaller footprint and over 20% weight reduction for space-efficient installation in diverse environments, such as electronics manufacturing factories.

The small footprint allows multiple robots to be deployed simultaneously in order to collaboratively perform automation operations, enabling more flexible handling for heavy-load operations with complex tools/end effectors. Powered by ABB’s new OmniCoreTM controller, IRB 1100 is equipped with advanced motion control capabilities, making it ideal for supporting rapid assembly, pick-and-place, and material handling applications.

ABB's smallest ever multipurpose industrial robot weighs just 25kg and can handle a payload of 3kg (4kg for vertical wrist) with a reach of 580mm. It is a cost-effective and reliable choice for generating high production outputs in return for low investment. A white finish Clean Room ISO 5 (Class 100) version, certified by IPA, is also available.

ABB's faster IRB 120
The IRB 120T is the benchmark for rapid pick and place applications requiring extreme flexibility combined with industry leading 10 micron repeatability. While keeping its trademark compact, agile and lightweight features, the six-axis IRB 120T variant delivers a substantial increase in the maximum speeds of axis 4,5 and 6, resulting in cycle time improvements of up to 25%.

Have you ever wanted to make your machines 15% smaller and 10% faster? ABB’s IRB 1200 allows you to do exactly that. Specifically, it addresses the needs of the material handling and machine tending industries for flexibility, ease of use, compactness and short cycle times while still maintaining large working envelopes.

For the Food & Beverage sector these new hygienic features promote food safety for primary packaging and hygienic food processing of products such as meat, poultry, fish, and fruits produce and for the Food Service sector the new hygienic features promote food safety in food handling and assembly applications for quick service restaurants, kiosks and high-volume central kitchens.

Easy to clean
Low Care Applications The IRB 1200 Hygienic robot is easy to clean, it can be wiped down with a specified wipe down detergent and a lint free cloth.

High Care Applications
A cover can be fitted to the robot body and the IP69K (max.30bar) stainless steel axis 6 flange can be cleaned using a defined cleaning regime and specified washdown detergents and sanitizers.

The IRB 1300 offers class-leading lifting ability, reach and path accuracy, in a faster, more compact package to enhance both productivity and production-line flexibility.

IRB 1300 can be programmed with the simple and easy-to use software Wizard Easy Programming. which is pre-installed on the robot.

IRB 1300 is powered by OmniCore E10 ultra-slim, C30 compact, or C90XT rugged compact controllers.

IRB 1410 is a well-proven and cost-efficient robot with a stroke and reach sufficient for most arc welding applications. It is based on IRB 1400, delivered in over 14,000 units world-wide. IRB 1410 is only delivered in the function package IRB 1410 ArcPack.

• Reliable - Stiff and robust design
  The IRB 1410 design translates into low noise levels, long service intervals and long economic life.

• Accurate - Consistent parts quality
  Superior levels of control and path-following accuracy (+ 0.05 mm) provide excellent work quality.

• Strong - Maximized utilization
  The robot has a large working area and long reach (max 1.44 m). The handling capacity is 5kg plus an unique 18kg supplementary load on the upper arm for process equipment.

• Fast - Short cycle times
  The robust design together with the fast and accurate IRC5 controller enables short cycle times.

• Arc welder - Adapted for arc welding
  Integrated wire feed cabling and mounting holes for fast and optimized assembly of process equipment on the arm. Easy-to-use arc welding functions with IRC5 and unique patented single point of programming/operation with the FlexPendant.

ABB's IRB 1520ID is a high precision arc welder, with integrated process dressing that combines 24/7 production output with 50% lower cost of maintenance to deliver the lowest cost per weld in its class.
The IRB 1520ID can be up and running in hours and will boost your productivity with cost-efficient and highly reliable production. ​Thanks to the integrated dressing, the hose package on the upper arm and the welding cablings at the base are totally integrated into the robot. This means that all the media necessary for arc welding, including power, welding wire, shielding gas and pressurized air, is routed for maximized performance and energy efficiency.

With the IRB 1520ID you get stable welding, high path accuracy, short cycle times and long lifetime of the hose package and cablings. Thanks to the integrated dressing, welding around cylindrical objects can be carried out without any stops and hard to reach weld seams are more easily accessed.

Performance is often a trade off, optimizing for speed or accuracy. With ABB’s IRB 1600, you don’t have to choose. The robot’s cycle times are shorter, sometimes half that of other robots’, allowing you to increase throughput. Meanwhile, you will enjoy the work piece quality that only an ABB robot can offer. Extra everything.

Key Features and benefits:

• Double your throughput
  The IRB 1600 has up to 50% shorter cycle times than competing robots in Material Handling, Machine Tending and process applications.

• No more cutting corners
  At high speed, most robots will cut corners. With the IRB 1600, the path will be the same regardless of speed, thanks to the robot’s unique combination of brains and muscles.

• Outstanding reliability
  The IRB 1600 offers outstanding reliability, even in the toughest environments and the most demanding 24/7 duty cycles.

• Easy to integrate
  Mounting is fully flexible: on a shelf, on the wall, tilted or inverted. You can even fit the IRB 1600 inside a machine.

• Sustainable and healthy
  Low friction spur gears, and no unnecessary moves due to QuickMove and TrueMove, bring power consumption down to 0.58 kW at max speed, and even lower at low speeds.

In IRB 1600ID (Integrated Dressing), all cables and hoses are routed inside the upper arm, making the robot perfectly suitable for arc welding. The dress pack carries all the media necessary for arc welding, including power, welding wire, shielding gas and pressurized air.

• Reliable – High production up time
  Faulty process cabling is a common cause of unpredicted line stops. With the IRB1600ID, stops can be reduced to a minimum. Because the cables are routed inside the upper arm, their motion is predicted given a certain cycle. When the motion is predicted, so is the lifetime.

• Accurate – Consistent part quality
  There is always a blind spot when programming a conventional robot. Because of the external routing of the dress pack and its unpredictable motion, programmers have to use their imagination to ensure the dress pack won’t hit anything during operation.

• Strong – Maximized utilization
  Payload is 4 kg and maximum reach 1.5 m.

The IRB 2400 in its different versions and best accuracy, gives excellent performance in material handling, machine tending and process applications. IRB 2400 offers you increased production rates, reduced lead times and faster delivery for your manufactured product.

• Reliable – High production up time
  IRB 2400 is the world’s most popular industrial robot The robust construction and use of minimum parts contribute to high reliability and long intervals between maintenance.

• Fast – Short cycle times
  Thanks to the ABB´s unique motion control of the robot optimizes the acceleration and retardation, which results in shortest cycle time possible.

• Accurate – Consistent parts quality
  Best in class regarding path accuracy and position repeatability (RP = 0.06 mm)

• Strong – Maximized utilization
  Payload options are between 12-20 kg. Max reach 1.55 m.

• Robust – Harsh production environment
  IP 67 classified, steam washable, clean room (class 100) and “Foundry Plus” optional.

• Versatile – Flexible integration and production
  All models offered with inverted mounting capability

The IRB 2600 family contains 3 robot models, with a 12 to 20 kg handling capacity, all of which are designed to increase productivity in machine tending, material handling, arc welding and other process applications.

A new compact design that offers a high payload capacity of up to 20kg and a working range optimized for material handling, machine tending and arc welding. It also offers the best accuracy and acceleration in its class, securing high output and low scrap rates for improved productivity.

Flexible mounting possibilities including floor, tilted, wall, inverted or shelf mounted, which help to reduce floor space and increase access to the equipment being served. The wall mounted version has outstanding performance. These features enable more creative cell designs and enables floor space to be optimized in a wide variety of industrial segments and applications.

Three versions: two short arm variants (1.65m) for 12 or 20 kg payloads and a long arm variant (1.85m) with a 12 kg payload. Up to 27 kg payload is achievable for pick & place, and packaging applications, with the wrist held vertical.

Thanks to the Integrated Dressing (ID) technology and the larger working envelope, cycle times can be reduce by up to 15% and cost of ownership reduced by 75%. There are two versions available: 15kg with 1.85m reach and 8kg with 2.0m reach.

With the IRB 2600ID cycle times are significantly reduced and reliability increased. With all cables and hoses firmly secured, movements are easily predicted making off-line programming and simulations perfect representations of the actual robot system. Programming is faster and more reliable. And with less swing of cables, the robot can run at maximum achievable acceleration at all times.

With its compact design and without loose hoses and cables, the IRB 2600ID has a very small footprint allowing for productive, high-density installations with 50% more robots, and up to 50% higher output from a production cell.

The IRB 4400 is a compact robot that can handle loads up to 60 kg. Exceptional all-round capabilities and stiffness make IRB 4400 perfectly matched for variety of applications where accuracy, speed rigidity and flexibility are important.

Features and benefits:

• Fast acceleration and top speed – short cycle times
• Accurate – consistent parts quality
• Versatile – flexible integration and production
• Protected for harsh environments to IP 67 for the entire robot
• Optional FoundryPlus version - can be washed down with high pressure steam.
• Optional FoundryPrime version - for waterjet cleaning of castings and machined parts.

Leading ABB’s new palletizing offering is the compact, 110 kg capacity, IRB 460 - the fastest palletizing robot in the world.

Capable of up to 2,190 cycles per hour, this 4-axis robot is perfect for high-speed end-of-line palletizing and bag palletizing. The IRB 460 has a reach of 2.4 meters, occupies 20 percent less floor space and runs 15% faster than its nearest rivals.

NEW: Also available is the PalletPack 460 Function Package. This is a set of pre-engineered products configured for end-of-line palletizing that greatly improves ease of use for integrators. It is available for either high-speed bag palletizing or compact end-of-line case palletizing and consists of IRB 460 palletizing robot, IRC5 controller, Flex-Gripper (either the Claw or one-zone Clamp gripper), dressing kit, ABB PLC, Jokab Safety PLC, software, user documentation and FlexPendant with tailored graphical HMI.

• Sharpest path accuracy and motion control on the market
  Acquire high and consistent quality in your production.
   
• Ultra wide working range
  Semi-shelf capability. Up to 1.73 cm vertical reach down.
   
• Short cycle times
  Up to 20-25 % shorter cycle time than its precursors.
   
• Flexible mounting possibilities
  Can be mounted in various ways, on the floor, semi-shelf, tilted or even hanging.
   
• Great protection
  All versions of the IRB 4600 fully support the IP 67 standard and can stand harsh environments, such as in foundry and cleaning.

IRB 5710 brings higher uptime, increased productivity, and better performance
ABB is expanding its large-size robot portfolio with IRB 5710, offering faster, more robust, and accurate performance. The IRB 5710 is available in four variants, presenting a choice of options for payload from 70kg to 110kg, reach from 2.3m to 2.7m.

IRB 5710 is ideal for use in material handling, machine tending, and high precision assembly applications in the Electric Vehicle battery production, automotive, and the general industries.

Looking for higher payload and reach? Check out the IRB 5720.

IRB 5720 brings higher uptime, increased productivity, and better performance
ABB is expanding its large-size robot portfolio with IRB 5720, offering faster, more robust, and accurate performance. The IRB 5720 is available in four variants, presenting a choice of options for payload from 90kg to 180kg, reach from 2.6m to 3m.

IRB 5720 is ideal for use in material handling, machine tending, and high precision assembly applications in the Electric Vehicle battery production, automotive, and the general industries.

Need a little less payload or reach? Check out the IRB 5710.

Thanks to its state-of-the-art 4-axes design, customers can look forward to a speedy machine that combines a 3.15 meter reach with a 250 kg payload, making it ideal for palletizing bags, boxes, crates, bottles and more. In fact, ABB is set to reinforce its position as the sole global supplier of complete robot-based packaging line automation.

• Reliable - High production up time
  The IRB 660 is considerably faster than its predecessor. Its optimized motor power and motion performance ensure significantly shorter cycle times than competing products.
   
• Fast - Short cycle times
  Standard packaging software
   
• Accurate - Consistent parts quality
  Outstanding position repeatability (± 0.2mm) and very good path accuracy.
   
• Strong - Maximized utilization
  High speed version capable of handling 180 kg at full speed, and at a 250 kg version for high through-put with 3.15 m reach
   
• Robust - Harsh production environment
  The robot’s rugged design and IP 67 tightness make for steady performance in even the toughest environments.

• Agile - Large vertical stroke
• Compact - Increased robot density
• Reliable - High production up time
• Fast – Short cycle times
• Strong – Maximized utilization
• Robust – Collision resistant design
• Versatile – Four robots in one

• Reliable – High production up time
• Security - A safe investment
• Fast – Short cycle times
• Accurate – Consistent parts quality
• Strong – Maximized utilization
• Robust – Harsh production environment
• Versatile – Flexible integration and production

The optimized pre-machining robot
High productivity in machining applications requires a stiff and robust robot. The IRB 6660 has a parallel arm structure, and in general, a very compact and sturdy mechanical design. Its special dual bearing design and powerful gears and motors provide additional support for handling fluctuating process forces common within applications such as milling, deburring and grinding.

The robot is available with ABB’s Foundry Plus 2 protection and also has dedicated cable protection to further strengthen the reliability and uptime.

RobotWare Machining Force Control
This software product provides improved process results and quality – secure controlled contact force in grinding application gives improved and consistent product quality.

The optimized press tending robot
The most critical robot axes have been reinforced according to typical press cycle time requirements. When combined with the parallel arm design it makes the robot stiffer, easier to control and faster.

• Increased service intervals and decreased service times
• Longer uptime—mean time between failures 400,000 hours
• Available with Lean ID for cost effectively increasing dress pack lifetimes
• More robust with a rigid structure and a new generation of motors and compact gearboxes
• Increased speed and shorter cycle times—on average 5 percent faster
• Improved accuracy and higher payloads
• Built to operate in the harshest environments—available with Foundry Plus 2 package
• 15 percent lower power consumption

Unrivalled performance in the toughest environments
ABB’s IRB 6790 Foundry Prime robot is designed for high-pressure water jet cleaning, washing and similar applications in harsh industrial environments with 100% humidity. ABB developed its third-generation Foundry Prime robot aimed at increasing reliability and system uptime, while reducing maintenance costs. The robot is available in two variants – one with a 205 kg payload with 2.80 m reach, and one with a 235 kg payload and 2.65 m reach.

High flexibility for increased productivity
The IRB 6790’s high flexibility allows different part geometries to be cleaned in the same cell with zero changeover time. This supports mass customization for automotive manufacturers as well as original equipment manufacturers and their tier suppliers. In addition to increased flexibility and productivity, this solution provides faster speeds and on average a 5% shorter cycle time, compared with IRB 6640. The robot design is focused on delivering reliability, improved system uptime, and optimized maintenance for convenient serviceability, which reduces the total cost of ownership by 60%, compared with IRB 6640.

• Reliable – High production up time
• Security - A safe investment
• Fast – Short cycle times
• Accurate – Consistent parts quality
• Strong – Maximized utilization
• Robust – Harsh production environment
• Versatile – Flexible integration and production

• High payloads up to 1000 kg with the wrist down
• 25% faster speeds than other robots in this size class
• Highly reliable with simplified design and Foundry Plus 2 protection standard
• Built around LeanID for reduced wear on dress packs and ease of simulation
• Built using non-hazardous materials