HELLER is synonymous with state-of-the-art CNC machine tools and manufacturing systems for metal-cutting machining. The broad HELLER product range comprises 4- and 5-axis machining centres, milling/turning machining centres, custom machines and process machines, coating modules, as well as machines for crankshaft and camshaft machining.
With HELLER4Industry and HELLER4Use, we offer our customers an extended range of solutions to achieve increased productivity and flexibility in production.
From this range, HELLER generates customer-oriented complete solutions – from the stand-alone machine to the fully-automated turnkey production system.
HF-series 5-axis machining centres are designed for robust processes. Thanks to 5-side machining and simultaneous 5-axis machining, you perform a number of jobs on just one machine. Highly productive and flexible, easy to operate and maintain, with table loading or with pallet changer: the HF series is optimally-equipped for the tough demands of modern production processes. The ideal machining centre for complex workpieces. With a HF machine from HELLER, you have taken a sound decision and benefit from both productivity and availability – from the very first minute.
The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes – even at their limits, seven days a week in 3-shift operations.
Solid machine construction, sound process experience, a wealth of milling expertise – these are the basic ingredients for our F series 5-axis machining centres. The benefits to you are obvious: 5-axis machining with maximum output and top quality, even during continuous operation. The HELLER F-series 5-axis machining centre is the right choice for anyone wanting to perform numerous functions on one machine and produce reliably, not just today but in the future too.
Powerful milling is a matter of course for HELLER machining centres. If the turning machining strategy is added, conventional milling dimensions are soon forgotten. The net result from turning, milling and HELLER's expertise in machine construction is our C-series 5-axis milling/turning machining centre – unique in terms of output, reliability and resilience.
Our modular 4- or 5-axis machining centres MC 20 are optimally suited for integration into flexible manufacturing systems and for the efficient series production of light-duty vehicle components. These powerful machining centres are so versatile that they can be configured for specialised tasks in any production system. They score in the line with the typical HELLER attributes: Extreme reliability, minimum chip-to-chip times, fast tool change, highly precise results.
When it comes to maximum productivity and special challenges in the automotive sector, HELLER offers custom and process machines for the various production tasks. The existing MC 20 4-/5-axis machining centres are complemented by other machines, such as direct loading machines, process modules or the robust 4-axis machining centres with automatic MPC 10000 head changer. HELLER offers the TRS modular transfer systems, a powerful customised solution for producing high volumes. VKM/VPM 5-axis machining centres are available for the series production of lightweight structural and body parts
As a system supplier to the automotive industry, HELLER develops manufacturing solutions for the flexible complete machining of crankshafts and camshafts. We are one of the few suppliers worldwide that has extensive experience across the entire process chain. The HELLER RFK/DRZ/MCC 15/RFN production systems and various machining centres offer the core processes for pre-machining crankshafts and camshafts. These efficient custom machines can be equipped as a stand-alone solution or as interlinked individual machines within a manufacturing system.
CBC 200 HELLER coating modules are used for coating cylinder bores in aluminium crankcases using CBC technology (CylinderBoreCoating). The CBC thermal coating process, developed in cooperation with Daimler, is based on LDS two-wire technology and is the only process that can be used for higher production volumes. HELLER CBC, therefore, is expanding our process chain in crankcase production by a crucial operation. As flexible as you like – as a bypass solution or a precisely tailored manufacturing concept.