- Offer Profile
- The EMAG Group products cover the entire spectrum of machining processes in the metal working industry. Whether chucked, shaft-type or cubic components − the companies under the EMAG umbrella offer the best manufacturing solution for every customer. With its variety of technology centers EMAG has become an important partner in the realization of complete process streams for the manufacture of transmission, engine and chassis components.
TURNING MACHINES
Modular VL
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Vertical Modular Turning Machines - Low Unit Costs Guaranteed
A design that results in higher production performance: The lathes in the VL series are space-saving vertical turning machines with integrated automation.
VL 2
- VL 2 – Vertical Pick-Up Turning Machine for Chucked Components up to 100 mm in Diameter
VL 2 Duo
- VL 2 DUO Line – Vertical Turning Centers interlinked to create a Multi-Spindle Manufacturing System
VL 3 DUO
- VL 3 DUO – Multi-Spindle Machines for High-Productive Manufacturing of Chucked Parts
VL 4
- VL 4 - Vertical Turning Machines for Chucked Components up to 200 mm in Diameter
VL 4 DUO line
- VL 4 DUO line – Modular Series CNC Turning Centers, interlinked by TrackMotion Automation
VL 6
- VL 6 – Vertical Lathe for the Machining of Heavy Workpieces up to 300 mm in Diameter
VL 6 DUO LINE
- VL 6 DUO line – CNC Turning Centers VL 6 interlinked
to create a Manufacturing System
VL 8
- VL 8 - CNC Turning at the Highest Level for Chucked Parts up to 400 mm in Diameter
VL 8 DUO LINE
- VL 8 DUO line – interlinked CNC Turning Centers for
the Production of Large Components
Big Parts Modular VM
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VM 9 Vertical Turning Center for the Manufacture of Large Components
With the new VM 9 vertical turning center, EMAG has introduced a platform that covers a broad spectrum of applications thanks to the combined turning, milling and drilling technologies and intelligent machine design. The highly accessible machining area and workpiece spindle fitted at the bottom ensure short tooling times and maximum flexibility in the production of large components.
VM 9
- The VM 9 Vertical Turning Center Machines Large Chucked Components up to 450 mm in Diameter
Big Parts Customized VMC
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VMC 450 Vertical Turning Center – Manufacturing of Large Parts
With the flexibility of the VMC 450 vertical turning center, EMAG offers a single machine system for chucked parts suited to the production of a wide variety of workpieces in many different manufacturing scenarios.
Be it components for trucks, construction and agricultural machines or the aviation industry, the VMC 450 vertical turning center is ideal for practically every sector.
VMC 450 Vertical Turning Center – Manufacturing of Large Parts
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With the flexibility of the VMC 450 vertical turning center, EMAG offers a single machine system for chucked parts suited to the production of a wide variety of workpieces in many different manufacturing scenarios.
VMC 450 MT - Turn/Mill Machine
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The Turning / Milling Centers in the VMC MT series are ideal production systems for chucked components with complex geometries.
VMC 450 Vertical Turning Center – Manufacturing of Large Parts
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The Turning / Milling Centers in the VMC MT series are ideal production systems for chucked components with complex geometries.
Customized VLC
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VLC Series Turning Machines – Universal Machining Thanks to Integrated Technology
As workpieces become more complex and precise, batch sizes are becoming smaller and throughput times shorter. EMAG’s answer to these demands is to use the high-performance, multifunctional machines of the VLC series to produce components in a single set-up through technology integration.
VLC 100
- The VLC 100 – Flexible CNC Turning Machine Available With a Range of Technologies
VLC 100 GT
- VLC 100 GT Machine – Fine Finishing of Chucked Parts up to 100 mm in Diameter
VLC 200
- The VLC 200 – Flexible CNC Turning Machine with the use of a Range of Technologies
VLC 200 GT
- The VLC 200 GT: hard machining of chucked components up to 200 mm (7.87 in.) diameter
VLC 250
- VLC 250 Vertical Multifunctional Production Machines
VLC 300
- Pick-up turning center VLC 300 for advanced machining of chucked parts
VLC 400
- VLC 400 Vertical Turning Machine for the Productive
Machining of Large Chucked Parts
VLC 500
- Combined turning and machining center: VLC production machine
VLC 800
- Combined turning and machining center: VLC production machine
VLC 1200
- VLC 1200 production machine – for parts up to 1200 mm
in diameter and 2000 kg in weight
Production VSC
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VSC – Multifunctional Production Centers
In 1992 EMAG was the first manufacturer to build a vertical turning machine with an inverted work spindle that traveled the main axes. EMAG continues to turn traditional manufacturing processes on their head! Every machine in the VSC series is a production cell where the pick-up spindle loads the machine itself.
VSC 250
- CNC lathe VSC 250: vertical turning + automation + measuring
VSC 400
- Machining + Automation + Measuring: The VSC 400 Vertical Pick-Up Lathe Equipped to Suit Production Requirements
VSC 500
- Automated heavy-duty machining of large workpieces on
the lathe VSC 500
Multi-Spindle Automatics
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Vertical Multi-Spindle Machines: The Benchmark of Productivity
The powerful and compact multi-spindle vertical pick-up turning machines from EMAG are predominantly used in medium and large batch production of precise components and are known for their high output rates.
VSC DUO
- VSC DUO multi-spindle machines for medium and large batch production
VL 3 DUO
- VL 3 DUO – Multi-Spindle Machines for High-Productive Manufacturing of Chucked Parts
VLC 50 TWIN
- Dual-spindle turning center for highly efficient production of workpieces with diameters up to 75 mm.
VSC TWIN
- VSC TWIN automatic lathes – twice the number of components produced on the same footprint
VSC TRIO
- VSC TRIO automatic lathe – high-productivity machining on multi-spindle machines
Modular Shaft Machining VT
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VT Series: Maximum Performance for Shaft Production
Fast processes are required for machining large quantities of shafts. Both the machining process and the loading and unloading processes must be completed extremely quickly. The VT 2-4 and VT 4-4 machines guarantee the maximum performance you require.
Maximum Efficiency in Shaft Production – VT 2 Lathes
- Modular Lathe for Vertical 4-Axis Shaft Machining
Maximum Efficiency in Shaft Production – VT 4 Lathes
- Vertical Lathe for Demanding Shaft Production
Customized Shaft Machining VTC
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Shaft Production on Turning Machines from the VTC Series
Shaft machining in mid-sized to large-scale production creates special challenges for the machine
design. Short idle times, flexible automation systems for workpiece families and implementing the
ideal manufacturing technology are the main criteria for ensuring efficient production processes.
With the VTC series, EMAG supplies machines specifically designed to meet these requirements. 
VTC 100
- 4-Axis Vertical Turning Machine
VTC 250 / 250 DUO
- VTC Customized Vertical Shaft Machining
VTC 200
- VTC 200 Turning Center for Flexible and Productive Shaft Manufacturing
VTC 100 GT
- All-round solutions for shafts
VTC 315 DS
- The production tool for the machining of challenging shaft-type components, the VTC 315 DS turns and grinds vertically.
GRINDING MACHINES
Vertical Turning and Grinding Centers
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Vertical Turning and Grinding Centers for Chucked Components
Vertical turning and grinding centers combine the advantages of hard turning with those of grinding on a single machine, in a single set-up.
VLC 100 GT
- VLC 100 GT Machine – Fine Finishing of chucked parts up to 100 mm in diameter
VSC DS / DDS
- Complete production processes with the turning and grinding center VSC DS
VLC 200 GT
- The VLC 200 GT: hard machining of chucked components up to 200 mm (7.87 in.) diameter
VLC 250 DS
- VLC 250 DS – Grinding Centers combination of turning &
grinding
Vertical Turning and Grinding Centers, Shafts
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Vertical Turning and Grinding Machines for Shaft Production
All-around solution for shafts: The VTC 100 GT turning and grinding machine ensures fast combined hard turning and grinding processes. All turning operations are performed with the tool turret, and grinding follows at the second station. The VTC 315 DS is the model for machining demanding shaft-type workpieces.
VTC 100 GT
- All-round solutions for shafts
VTC 315 DS
- The production tool for the machining of challenging shaft-type components, the VTC 315 DS turns and grinds vertically.
Grinding Machine for Impression Cylinders
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Impression Cylinder Grinders from Naxos-Union
Naxos-Union of the EMAG Group offers double-head grinding machines with state-of-the-art technology for the grinding of large printing cylinders. This machine concept enables maximum productivity, the integration of different processes into a single clamping operation and compliance with tight tolerances.
RD 430
- Grinding Machine for big Impression Cylinders
Camshaft grinding machines
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Cam and Camshaft Grinders
Kopp of the EMAG Group offers machines tailored to the grinding of cams and camshafts. Multiple operations, including internal and external machining as well as grinding for single-part and batch production.
CNC Grinder SK 204
- The CNC Grinder SK 204 modular machine system allows for the configuration of a large number of variants in order to accommodate individual production requirements.
SN 204 / SN 208
- EMAG Camshaft Grinder SN 204 / SN 208
SN 310 / SN 320
- EMAG SN 310 / SN 320 for one-offs and volume production of camshafts
Internal and Face Grinder
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Internal and Face Grinding Machines for Small Chucked Components
The production of small chucked components often involves very large quantities. In particular, gearbox wheels, planetary gears, sprocket wheels and flange parts are required in millions of units for passenger cars. EMAG vertical grinders have been specially developed for the productive and high precision manufacturing of these components.
VG 110
- Face grinding and internal grinding or combination of turning and grinding in a single machine
VLC 100 G
- Vertical grinding machine VLC 100 G for single-spindle
vertical grinding
External Cylindrical Grinding
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External Cylindrical Grinding for Shafts
The HG series is a machine platform for the external cylindrical grinding of precision shaft components.
The VTC DS series handles challenging machining of shaft components. 
HG 2
- HG 2 – the efficient solution for the cylindrical grinding of shafts
HG 204
- The cylindrical grinder HG 204 – a grinding system
that meets high-quality requirements
HG 208
- The cylindrical grinder HG 208 – perfectly ground – perfectly round
HG 208 CD
- The EMAG Grinder HG 208 CD – External and internal machining in a single set-up
HG 208 DW
- Grinders for Simultaneous machining: EMAG HG 208 DW
VTC 315 DS
- VTC 315 DS – Equipped with Various Technologies for Shaft Production
Crankshaft Grinders
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Crankshaft Grinders for Machining Car, Truck and Large Crankshafts
Naxos-Union of the EMAG Group offers many versions for machining car, truck and larger crankshafts: grinders with CBN technology in a single-wheel configuration, dual-slide machines with up to four grinding spindles or angle plunge grinders, for example.
PM 2
- Crankshaft grinder PM 2 – Inexpensive component manufacture
PM 310 / 320
- Crankshaft grinders – high-tech grinding technology, precision and reliability
PM 430 / 460
- The PM 4 series is for the crankshaft grinding of crankshafts with a length of up to 3000 / 6800 mm (118,1 / 267,7 inch).
RF 310/320
- RF 310/320 – Angular plunge grinder for the machining of high and/or low ends of crankshafts with a length of 1000-1500 mm and a weight of 80-180 kg.
PMD 2
- PMD 2 Grinding Machine – for Crankshaft Grinding
MACHINING CENTERS
VLC 500 MT
- The Machining Centers VLC 500 MT: multi-functional, flexible, sturdy
VLC 800 MT
- Maximum Productivity with the VLC 800 MT Machining Center
VMC 450 MT
- Vertical Turn/Mill Machine for machining chucked parts up to 450 mm
VMC 450-5 MT
- Turning/milling center VMC 450-5 MT ensures minimal non-productive times
VMC 600 MT
- VMC 600 MT - Turning / Milling Center
GEAR HOBBING MACHINES
Horizontal Gear Hobbing Machines
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Horizontal Gear Hobbing Machines from Koepfer
Horizontal gear hobbing machines from Koepfer combine cutting-edge technology with maximum universality and flexibility. Every imaginable gear cutting scenario can be realized with these gear hobbing machines. They are capable of machining both disc- and shaft-type workpieces, and a variety of automation systems is available to enable large-scale production.
K 160
- Horizontal Gear Hobbing Machine KOEPFER K 160
K 200
- Gear Hobbing Machines KOEPFER K 200
K 300
- Horizontal K 300 CNC-Machine for precise gear hobbing
HLC 150 H
- Horizontal hobbing machine with integrated chamfering unit for maximum productivity
Vertical Gear Hobbing Machines
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Vertical Gear Hobbing Machines From EMAG KOEPFER
Vertical gear hobbing machines combine the expertise of gear hobbing specialist EMAG KOEPFER with the vertical pick-up machine concept typical of EMAG. The result: gear hobbing machines that guarantee top quality and maximum productivity.
VL 4 H
- VL 4 H Vertical Gear Hobbing Machine for Efficient Gear Cutting up to Module 4
VLC 200 H
- Pick-up Gear Hobbing Machine – VLC 200 H
CHAMFERING AND DEBURRING MACHINES
VLC 100 CC
- The VLC 100 C is an automated deburring machine which loads and unloads itself via the pick-up spindle.
VLC 100 RC
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VLC 100 RC – Pick-up Automation in Combination with Rotary Chamfer &
Deburring, for rapid Processes
LASER-WELDING MACHINES
ELC 160
- Laser welding machine for high-productivity manufacturing
ELC 160 HP
- ELC 160 HP: Increased flexibility in joining and laser welding of the control gear and clutch
ELC 250 DUO
- The ELC 250 DUO is a compact laser welding system for
use on gear components. The ELC laser welding system is designed as a DUO
alternative with twin spindles. Its two-station operation makes it possible
to load and unload the spindles synchronously with the cycle time.
ECM / PECM MACHINES
CS
- On the ECM Standard Machining System “BI smart” the operator loads and removes the workpieces from the ECM unit by hand. A two-handed control button activates the ECM (electro-chemical machining) process that carries out the deburring operation.
PO 100 SF
- The Comfort Standard / Comfort Integrated is the best introduction to the automation of ECM (electro-chemical machining) processes.
PO 900 BF
- PECM system with modularly upgradeable tool concept for sophisticated 2D and 3D structures.
PT
- PECM system with modularly upgradeable tool concept for sophisticated 2D and 3D structures.
PTS 2500
- The PECM PTS 2500 helps complete difficult machining tasks by reducing process streams. The high reproducibility of this premium series of PECM machines is achieved thanks to an intelligent machine concept and our patented PECM technology.
EMAG CI 400
- The EMAG CI 400 machining unit is an attractive solution for the electro-chemical machining of rotor carriers
JOINING MACHINES
HA 700 P
- Compact, horizontal joining machine for the assembly of round pressed parts and shrinkage parts to large workpieces (e.g. crankshafts, long drive shafts, etc.).
VA 700 P
- Compact, vertical joining machine for the assembly of round pressed parts and shrinkage parts on and in shafts.
VA 700 T
- The VA 700 T camshaft joining machine features our patented thermal, stress-free joining process combining precision and flexibility for the heat shrink technology of components (cams, bearing rings, sensor wheels, etc.) onto camshafts.
SFC 600
- The thermal joining processes of EMAG are used to produce extremely precise components for powertrains. The process is also ideal for workpieces that will be subjected to high torques and dynamic loads. Custom solutions are always our focus when developing joining machines. Thermal joining technologies enable significant reductions in component weight and a very high functional density.
TUBE AND COUPLINGS MACHINING CENTERS
USC 21
- Machining of premium threads on OCTG components, whether they are international (API, GOST) or a proprietary threads
Beveling machine UBF 21
- Vertical joining machine
USC 27
- Horizontal Center-Drive lathe Machine for the complete machining of couplings and tool joints
VLC 800 CM
- The new generation for the machining of coupling sleeves up to 24"
VSC 400 / VSC 400 DUO CM
- Customized solutions for the complete-machining of couplings and tool joints
VSC 500 CM
- Machine every thread type with the VSC 500 CM
VLC 500 CM
- Highly Productive Manufacturing of Standard and Premium Couplings on Modular Coupling Threading Machines
EMAG eldec Induction Hardening Systems: Modular Induction Hardening Systems
MIND 1500
- Whether manually loaded or a fully automated hardening system integrated into a process chain – each MIND 1500 is specially designed and manufactured to meet customer requirements, thus ensuring the best solutions for the hardening of chucked components and shaftsup to 1,200 mm in diameter.
MIND 750
- Induction Hardening of Workpieces up to 750 mm in length
MIND-M 1000
- Completely modular induction hardening of workpieces up to 1000 mm in length
MIND-M 250
- Induction hardening of workpieces up to 250 mm in length on the MIND-M 250
VLC 100 IH
- VLC 100 IH – "induction hardening" technology transforms these modular machines into hardening machines
TECHNOLOGIES
- The technologies applied and refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary companies.
Cylindrical grinding
- Cylindrical grinding for perfect roundness.
Drilling
- Drilling comes a long way
ChamferCut
- Reproducible chamfering process for front edges of transmission components
ECM
- ECM - Electro-Chemical Machining
ECM - Deburring
- Deburring and electro-chemical Deburring
ECM - Drilling
- ECM - Drilling: Tooling Costs Reduced
ECM - Inner forming
- ECM Inner Forming: Highly Precise and Reproducible
Grinding
- Grinding - An Important Process
Hard turning / grinding
- Hard turning and grinding: improved quality and greater flexibility
Heat Shrink Assembly
- The thermal joining process from EMAG has its main application in the manufacture of high-precision powertrain components. It is also suitable for workpieces that are subject to high torque rates and great dynamic loads.
Induction hardening
- During hardening, the workpiece is heated by using various methods in order to achieve a more stable bond. During induction hardening, the workpiece is heated by using inductive heating.
Laser welding
- Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles.
Oilfield Technology
- EMAG offers machines and complete manufacturing systems for the oil field industry.
Out-of-round grinding
- Out-of-round grinding of cams, camshafts, cam elements and pump rings using CBN grinding wheels
PECM
- Precision Electro-Chemical Machining
Power Skiving
- Power Skiving of internal teeth hobbing – the alternative to broaching and gear shaping
Scroll-free Turning
- Scroll-free Turning process is a very fast one
Synchronous Support Grinding
- The synchronous support grinding process on the VTC 315 DS uses two CBN grinding wheels to simultaneously grind – from opposite sides – vertically clamped shaft-type components supported by a trailing steady.
Gear cutting / turning
- Combination technology turning and gear cutting: shortening the process chain in gear production
The Vertical Turning Technology
- Vertical turning is a highly productive process for the machining of round workpieces
rollFEED® turning
- rollFEED® turning: 3-axis turning reduces machining time by up to 80 percent
rollFEED® turning
- Rotary chamfering and deburring – the best alternative when chamfer cutting cannot be used
