- Offer Profile
- MÄGERLE embodies the coexistence of tradition and progress
Mägerle enjoys a long-established reputation around the world for its flat and profile grinding machines. With their equally high material removal rates and machining precision, they are recognised on the market as top-class machines. They demonstrate their performance and versatility daily in demanding applications at companies in the turbine industry, the automotive and aircraft industry, the hydraulics industry and the energy sector, as well as machine tools and toolmaking. All industries that place the highest demands on mechanical, ergonomic and operational qualities.
Together withBLOHM and JUNG, the MÄGERLE brand forms the technology group Surface and Profile Grinding within the UNITED GRINDING Group.Â
MÄGERLE Grinding Machines
MFP - Grinding Centers
MFP 51
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Portal tool magazine
In its basic version this sturdy grinding center comes with an integrated tool changer in a gantry design with 68Â positions. The magazine can be flexibly loaded with various grinding wheels, diamond rolls, measuring probes and tools for drilling and milling operations. The large capacity of the tool changer enables efficient machining of several different workpieces without altering the tooling.
Tool identification
An identification system for grinding wheels and tools is optionally available. The tool is inserted into a holder in the loading station. The data stored on an RFID chip is securely imported prior to the loading process. The chip is written with the current data when the grinding wheel is unloaded. The tool identification eliminates the probability of errors when entering the tool data in the machine, guaranteeing safe and uninterrupted operation.
Process-optimized coolant supply
The 2-axis controlled coolant nozzle enables an optimal coolant supply to the tool or workpiece. Nozzles are available on the grinding support for drilling and milling tools, and a coolant supply can be provided through the spindle. The coolant supply can be ideally adapted to the process with the optionally available nozzle changer, enabling optimal grinding results.
- Suitable for multiple-side and complete machining
- Interfaces for automated cell production with robot connection
- 68-position tool changer
- Automatic overhead dressing
- Grinding, milling, drilling and measuring in a single clamping
- Compact 5/6-axis grinding center
- Optional nozzle changer
MFP30
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Compact machine concept
The compact 5 axis grinder is ideal for grinding complex geometries, particularly in the case of guide and rotor blades as well as heat shields for aircraft turbines. The workpieces to be machined are loaded ergonomically directly from the front into the working space. Heavy workpieces with a suspension device can be loaded from the top with a crane. The compact and space-saving design allows optimal use of the existing production area and enables effective production flow.
High efficiency and high torque
The high performance spindle drive enables the combination of different grinding processes, such as creep feed grinding with corundum or CBN grinding. Even at low speeds, full power and high torque remain available. The robust tool holding fixture allow wide machining contours to be realized at high removal rates. The grinding process can be performed with emulsion or oil. The high speed spindle provides optimal machining conditions for challenging grinding and milling processes in one clamping.
The 2-axis controlled coolant nozzle enables an optimal coolant supply to the tool or workpiece. Nozzles are available on the grinding support for drilling and milling tools, and a coolant supply can be provided through the spindle.
Thanks to integrated grinding wheel cleaning, the grinding wheel remains clean and sharp for longer periods during grinding. This increases the removal rates while reducing the grinding wheel wear.
MFP 50
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The MÄGERLE MFP 50 combines flexibility and performance in a compact design. As a 5 or 6-axis system, this CD grinding and machining center shows its top form when dealing with challenging workpieces.
The high axis speed, minimal auxiliary times and quick tooling change make the MFP 50 one of the most productive machines of its kind. Processes such as grinding, cutting and drilling can be achieved to absolute perfection in a single clamping. High productive benefit with simple operation are the result.
The intelligent design principle takes production quality, safety and cost efficiency to a new level. The coolant nozzle, controllable via two axes, allows unrestricted freedom of movement and precise positioning of the coolant jet. Spindle speeds of up to 10,000 revolutions per minute guarantee the highest machining precision. The grinding wheels are always mounted right at the front of the spindle, and the profile is changed through automatic positioning of the diamond rolls in the direction of the Z-axis. This allows a generous machining clearance, as collisions between wheel flange and workpiece are practically excluded. In the MFP 50 the grinding wheel diameter is used to the maximum, resulting in significant cost savings.
- Suitable for multiple-side and complete machining
- Interfaces for automated cell production with robot connection
- 24-position tool changer
- Automatic overhead dressing
- Grinding, milling, drilling and measuring in a single clamping
- Compact 5/6-axis grinding center
MFP 100
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Efficient machining of a variety of workpieces
The largest grinding center of the MÄGERLE 5-axis series is equipped with an integrated tool changer in a gantry design with 68 positions. The magazine can be flexibly loaded with various grinding wheels, diamond rolls, measuring probes and tools for drilling and milling operations. The large capacity of the tool changer enables efficient machining of several different workpieces without altering the tooling.
Simultaneous tool & dresser roll changer
The high-performance spindle, which allows speeds of up to 12,000 rpm, and the large working area make the grinding center ideal for applications such as turbine vanes and rotor blades for use in the energy industry. The grinding wheels and diamond dressing rolls are simultaneously or individually exchanged with a double gripper for the individual machining steps. The compact tool holding fixtures allow an efficient grinding process and the continuously dressed grinding wheel enables high removal rates with high profile accuracy over long cuts. Additional time savings are achieved with the overhead dresser, thanks to elimination of the dressing process after the grinding cycle and the movement times to the dresser.
Process-optimized coolant supply
The 2-axis controlled coolant nozzle enables an optimal coolant supply to the tool or workpiece. Nozzles are available on the grinding support for drilling and milling tools, and a coolant supply can be provided through the spindle. The coolant supply can be ideally adapted to the process with the optionally available nozzle changer, enabling optimal grinding results
- Large working area
- Tool changer with 68 positions
- Simultaneous tool and dressing roll changer
- Automatic nozzle changer
- Spindle speeds up to 12,000 rpm
- Grinding, milling and drilling in a single clamping
Flat and profile grinding machines
MFP
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MFP Series - The Long-Distance Machine
With the MFP series, Mägerle comprehensively covers the requirements for flat and profile grinding machines. These machines specialize in creep feed grinding as well as profile and flat grinding operations using the pendulum method. They demonstrate their full performance potential in applications where workpieces must be produced in large batches and with high stock removal volumes in the customary high Mägerle precision. Thanks to their robust construction, the machines in the MFP series also master these requirements in hard 24/7 continuous operation. The Mägerle MFP series has a modular design. Table lengths and vertical strokes across a large range can be freely combined with different additional axes and special components.
This flexible modular system enables diverse machine configurations, which are precisely geared to the specific user requirements.
- High removal volume with high precision
- Demanding continuous operation 24/7
- Modular system for different table sizes and vertical strokes
- Configurable (user-specific)
- Optional additional spindle/swiveling spindle
MGC FT
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Mägerle MGC with stationary workpiece carrier – The heavy worker
The MGC grinding centre with stationary table is designed for the high-precision processing of large and heavy workpieces. With a broad range of different table sizes and vertical strokes, this machine meets the highest requirements in respect of load bearing capacity.
Like all models in the MGC series, this grinding centre is also based on the proven modular concept. Thanks to its variety of configurations with one or several spindles in a horizontal or vertical arrangement as well as a multitude of additional components, the MGC with fixed console is also one of the front-runners in its category with regard to flexibility.
MGC ST
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Maximum productivity in batch production
Like its sister systems in the MFP series, the Mägerle Grinding Center delivers superb results for creep feed grinding with high removal capacities as well as for profile and flat grinding.
In its swiveling table version, the MGC is also designed with the maximum ejection capacity. The 180° swiveling table allows loading and unloading of workpieces while machining is in operation. Non-productive times for workpiece change are thus largely eliminated. This results in maximum productivity for small and large batches, as well as in special applications. The MGC with swiveling table, in conjunction with the automatic loading and unloading system, frees up additional reserves. The openly accessible swiveling table also provides the ideal interface.
Rotary table grinding machines
MGC RH
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Mägerle MGC with rotary table – The specialist
With table diameters of up to 2.5 meters and a maximum load-bearing capacity of 12 tons, the MGC rotary table grinding center is unequaled throughout the world. Well-known companies in the power turbine industry rely on this powerful concept. This grinding centre is unrivaled particularly when it comes to machining turbine blades with Hirth gears and curved-tooth face gear couplings of the highest quality.
The direct-drive rotary table mounted on hydrostatic bearings ensures the necessary precision, with a positioning accuracy of less than three angular seconds.
- Rotary table with load bearing capacity of up to 12 tons
- Hirth gears and curved-tooth face gear couplings of the highest quality
Vertical grinding machines
MGC RV
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Mägerle MGC with vertical spindle and rotary table – The versatile machine
Versatility with the highest production quality level is the outstanding strength of this vertical grinding machine. It demonstrates its capabilities particularly in the manufacture of bearing rings, where optimum runout characteristics are required for maximum smooth running. Equipped with rotary table and fully automatic tool changer, this vertical grinding machine can master other functions in addition to grinding.
Whether turning, milling, drilling, reaming or boring, this system delivers the same impressive results. The vertically arranged spindle swiveling in the range of ± 50° offers plenty of space for machining a wide variety of workpieces. An interchangeable spindle measuring probe guarantees that each individual workpiece is machined in a single clamping with consistently high perfection.
- Suitable for multi-process machining
- Fully automatic tool changer
- Turning, milling, drilling or drill-finishing in a single clamping
- Interchangeable spindle measuring probe
Specialized grinding machines
MGC Special
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Mägerle special grinding centres – Special Class
The standardized MÄGERLE modular concept can be freely configured to provide individual solutions. Grinding centres which are completely tailored to specific customer requirements are developed within the scope of a proven product range. Single and multiple spindle systems with a horizontal or vertical arrangement can be combined as desired with stationary workpiece carriers, swiveling table or rotary table, in any dimensions.
The result in all cases is a made-to-measure tool which fulfills the high requirements on manufacturing quality in the automotive, aviation and hydraulic sectors, in turbine construction and mechanical engineering, as well as in the roller bearing and tool industry, with optimal cost effectiveness.
- Single and multiple spindle systems
- Optimum cost effectiveness and manufacturing quality in a wide range of applications
- Round/swivel/stationary table variants
