MFP 50 - 5-axes grinding centre with tool changer - The productive machine

Form when dealing with challenging workpieces. The high axis speed, minimal auxiliary times and quick tooling change make the MFP 50 one of the most productive machines of its kind.

Processes such as grinding, cutting and drilling can be achieved to absolute perfection in a single clamping. High productive benefit with simple operation are the result. The intelligent design principle takes production quality, safety and cost efficiency to a new level. The coolant nozzle, controllable via two axes, allows unrestricted freedom of movement and precise positioning of the coolant jet.

Spindle speeds of up to 10 000 revolutions per minute guarantee the highest machining precision.The grinding wheels are always mounted right at the front of the spindle, and the profile is changed through automatic positioning of the diamond rolls in the direction of the Z-axis. This allows a generous machining clearance, as collisions between wheel flange and workpiece are practically excluded.

In the MFP 50 the grinding wheel diameter is used to the maximum, resulting in significant cost savings.

Mägerle MFP 100 - Universally usable, highly-productive grinding centre
With the MFP 100, Mägerle AG Maschinenfabrik has expanded the MFP series with a particularly flexible grinding centre. The new grinding centre is characterised by its high working speed, quick tool change and its expandable tool changer.

Variety in one clamping operation
Mägerle has specially designed the MFP 100 for those markets where multi-face machining of heavy and complex workpieces in just a single clamping operation is demanded. With 50 kW spindle power and a generously designed working area, the new Mägerle grinding centre is ideally suited for processing turbine guide and rotor blades as well as heat shields for use in the aviation and energy industry. The Mägerle MFP 100 is supplied with a dual-axis NC combination as standard. The grinding centre can also be optionally upgraded to a tri-axis system.

Short tool change cycles
The superior tool and lapping roll changer system is an outstanding feature of the MFP 100. The dual gripper changes grinding wheels and associated diamond contour rolls simultaneously - thus resulting in a noticeable reduction in downtime. The accelerated tool change cycles are accompanied by markedly increased axis dynamics. The overall increase in productivity achieved with the new MFP 100 grinding centre results in a significant reduction in unit costs.

Up to 60 tool stations
The MFP 100 tool changer is scalable. The standard version of the tool changer can be equipped with up to 30 tool holders. It can optionally be increased to up to 60 tool stations. The MFP 100 tool management system is also generously designed and can manage up to 500 different tools. In addition to 300 mm diameter grinding wheels and corresponding 160 mm diameter diamond contour rolls, it is possible to load the tool changer with tools such as drills, milling cutters, CBN wheels or measuring sensors.

Compact and ergonomic
In spite of its performance characteristics, the MFP 100's compact design is sure to impress. With a width of 4.6 m width and a depth of 4 m, the footprint for a grinding machine of this category is incredibly small. The NC table can be conveniently loaded from above and from the front, manually, with a crane or with a robot. The simple access opening on the rear for scheduled and preventive maintenance supports the outstanding ergonomic design of the new Mägerle grinding centre.