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  • Offer Profile
  • Behringer is one of a very small number of complete suppliers in the sawing technology market. Its product range spans from bandsawing and circular sawing machines through hacksaws to plants for steel construction. At the same time, we provide our customers with specialist expertise in the field of material handling. Contact us for personal and individual advice.

    The second pillar of Behringer GmbH is its own in-house foundry. We supply some of the components for our own machine production, but our foundry is at work producing parts for our customers from the German mechanical engineering industry. From raw castings in grey or spheroidal graphite cast iron through to ready-to-mount components, we supply everything from a single source.
Product Portfolio
  • BEHRINGER Bandsaws

      • LINEAR CUT BANDSAWS - Top quality to address stringent reguirements

      • Three series to cover all disciplines
        Stainless Steel and tool steel. Tempered steel, special alloys and aluminium. In different thicknesses, shapes and diameters. Singly, in bundles or fixed lengths. Whatever you aim to saw our HBP, HBE and HBM offer the solutions you are looking for. In every cutting range. Despite their outstanding performance, our machines are all designed to offer maximum operating simplicity and space savings. And like everything from BEHRINGER, they are unbeatable in terms of speed, precision and quality.
          • SEMI-AUTOMATIC STRAIGHT-CUTTING BANDSAWS HBP RANGE HBP263 - HBP1000

          • Semi-automatic bandsaws for individual cuts
            The affordable combination of high cutting output and simple handling.


            Precision for individualists
            The all-rounders from Behringer. These are marchines which should not be missing from any workshop. Any producer with different sawing jobs to perform, will achieve perfect and primarily also cost-effective results with these semi-automatic bandsaws. These models are the optimum solution for economical processing of low piece numbers and one-off cuts.You can rely on accurate and rapid cuts in easy to difficult to cut materials. Added benefits: Optimum accessibility ensures extreme handling simplicity directly at the machines. And these models also lend themselves ideally to integration into existing sawing lines.

            Universal and flexible
            The BEHRINGER semi-automatic machine range is as flexible as your requirements. These machines are suitable for everything from dividing pipes and profiles to solid material with difficult machining properties. Their rigid, torsionally-resistant and low-vibration sawing frames in a stable cast design and backlash-free pre-tensioned quadruple guides ensure optimum sawing results. The BEHRINGER cutting pressure control system supplied as a standard feature permits either a constant cutting feed during the sawing of solid material, or force-dependent automatic adjustment of the cutting feed when sawing pipes and profiles. It guarantees economy coupled with high cutting performance while taking optimum care of the bandsaw blade.

            Semi-automatic variants
            In the BEHRINGER semi-automatic models, the material is positioned by eye, for instance with the aid of a line laser. For longer cut piece lengths, we recommend using a measuring device for precise positioning.

            Automation
            Where larger cut-off lengths are required, we recommend the use of a measurement device for precise positioning of the material. Used in conjunction with infeed and outfeed peripheral devices such as roller conveyors and transverse transport devices, the degree of automation can be increased to achieve added streamlining effects.
          • AUTOMATIC STRAIGHT-CUTTING BANDSAWS HBE DYNAMIC RANGE HBE261A Dynamic – HBE663A Dynamic

          • The dynamic way of sawing
            The new high performance automatic bandsawing machines, the DYNAMIC series, provides performance, ease of use and energy efficiency

            Profitable form the base up
            The HBE Dynamic series brings many features, which make your production even more profitable:
            • Solid and durable construction made of vibration damping grey cast iron
            • Sensitive BEHRINGER downfeed control system
            • Precise guiding system in portal design
            • Energy-efficient drive system
            • Excellent accessibility
            • Electrically driven chip brush, synchronized with blade speed
            • Easy operation by intuitive NC control system
          • HIGH-PERFORMANCE AUTOMATIC BANDSAWS HBM RANGE HBM440A – HBM800A

          • Unbeatable speed – even with the toughest jobs

            To address the most stringent requirements. Ideal for high piece numbers and particularly hard steel qualities.

            In the fast lane with the HBM

            To address the most stringent demands in terms of cutting output, automation and process reliability in the steel trade and production, BEHRINGER HBM series high-performance automatic bandsawing machines offer an impressive package of benefits. From NF metals and aluminium through steel to inconel or titanium. HBM machines are characterized by the combination of high cutting output, high precision and reliability, guaranteed by their vibration-damping structure made of grey cast iron components and the saw frame with its centric flow of forces. The sensitive BEHRINGER feed control also helps protect the saw blade, ensuring even greater economy through a long tool service life. Fast feed movements on every axis help cut downtimes to a minimum.

            Effective chip disposal
            Any producer aiming to achieve high-performance machining with the utmost process reliability in low-manned operation must consider the issue of chip disposal. BEHRINGER HBM high-performance automatic bandsawing machines provide a solution which is as efficient as it is convenient. Underneath the sawing unit, directly in the direction of chip flow, is a generously dimensioned chip conveyor with integrated coolant tank. This intercepts and separates produced chips and coolant. The funnel-shaped machine stand ensures their optimum discharge. To allow for cleaning and maintenance, the conveyor is fitted with casters and can be simply rolled out to the machine frame. A highly efficient duplex chip brush system cleans the saw blade from any adhering sawing chips.

            Even greater precision with servo technology
            By using the optional servo feed system, even higher cutting performance is achieved when sawing tool and stainless steels and materials such as Hastelloy or Inconel with difficult machining properties. The linear feed movement ensures the constant discharge of chips and maximizes the efficiency of modern bandsaw blades. The fast response of the servo feed system to the sensors used for cutting pressure regulation consistently prevents overloading and premature wear of the tools.
          • AUTOMATIC STRAIGHT-CUTTING BANDSAWS HBP RANGE HBP263A – HBP1000A

          • Fully automatic machines for versatile application
            Fast, precise execution of series cuts. Makes for optimum efficiency in every field of metalworking.


            Precision for individualists
            The Fully automatic machines of the HBP series are true all-rounders tubes, profiles and solids.They convince with high output, reliability and ease of use - and at a very attractive price.

            Universal and flexible
            The BEHRINGER automatic machine range is as flexible as your requirements. These machines are suitable for everything from dividing pipes and profiles to solid material with difficult machining properties. Their rigid, torsionally-resistant and low-vibration sawing frames in a stable cast design and backlash-free pre-tensioned quadruple guides ensure optimum sawing results. The BEHRINGER cutting pressure control system supplied as a standard feature permits either a constant cutting feed during the sawing of solid material, or force-dependent automatic adjustment of the cutting feed when sawing pipes and profiles. It guarantees economy coupled with high cutting performance while taking optimum care of the bandsaw blade. They are user-friendly, impress with good accessibility and equipped with an intuitive NC control.

            Profitable form the base up
            The important functions - technical details which make your production even more profitable - are contained in the basic price:
            • Fully automatic height setting of the saw frame
            • Hydraulic saw blade tensioning with electrical monitoring
            • Hydraulic material clamping
            • Steplessly adjustable material gripper clamping pressure
            • Ball screw for precise material positioning
            • Electronically controlled cutting speed
            • Steplessly adjustable saw feed
        • MITRE-CUTTING BANDSAWS – for structural steel work

        • Whatever you have to saw, the mitre bandsaws from BEHRIGNER make short work of any sawing assignment. From entry level swing frame machines of the SLB series, trustworthy partner for workshops and plants, up to high-performance mitre cutting bandsaws of the HBP range for steel fabricators and structural steel trade. Semi-automatic and automatic machines, combined with custom made handling systems. For each request.
            • MITRE-CUTTING BANDSAWS HBP RANGE HBP263G - HBP800-1304G

            • Universal and flexible
              Made for mitre cuts and steel profiles.
              Impressive output and cutting range.

              Full power in any position
              The universal machines from BEHRINGER can handle any job that is needed. Perfect to slicing through sectional steel as well as solids in metal and comparable plastics at almost any optional angle. With precise cuts, individually adjustable for bidirectional mitre cuts between 90° and 45°, and optionally even for acute angles of 30°.

              Semi-automatic variants
              In the BEHRINGER semi-automatic models, the material is positioned by eye, for instance with the aid of a linelaser. This procedure is recommended for frequently changing cut-off length and when the sections are marked on the material already.

              Automation
              Where larger cut-off lengths are required, we recommend the use of a measurement device for precise positioning of the material. Used in conjunction with infeed and outfeed peripheral devices such as roller conveyors and transverse transport devices, the degree of automation can be increased to achieve added streamlining effects.
            • AUTOMATIC MITRE BANDSAWS HBP RANGE HBP310-403GA - HBP800-1004GA

            • Specialist for structural steel work
              Develpoed for automatic left and right mitre cuts.
              These are saws to really get things moving.

              Top class for high-volume production
              The automatic mitre bandsaws from BEHRINGER are saws to really get things moving. Particularly when it comes to classical series production such as cutting to fixed lengths and mitre sawing in automatic mode. And also when cutting layers and packages they make a good impression. By their excellent cutting performance and short nonproductive times, your productivity can be increased significantly.

              Convenient automation
              Using an NC controlled feed gripper in conjunction with an NC controlled saw frame mitre box, fully automatic mitre cuts can be performed on both sides. The PC control system provided as standard makes for extremely simple menu-prompted operation of the saw and peripheral devices.

              Profitability as standard
              The BEHRINGER mitre bandsaws of the HBP range contain many useful features already in the basic price:
              • Convenient PC control
              • Fast NC-controlled mitre system
              • Vertical clamping unit
              • NC-controlled feeding gripper with 3.000 mm feeding length in single stroke (except HBP310-403GA)
              • Spray mist cooling system
            • SWING FRAME BANDSAWS SLB RANGE SLB230G - SLB240G / SLB240A

            • A trustworthy partner for workshops and plants.
              Proven thousands of time over, reliable and economical. The swing frame band sawing machines of the SLB series by BEHRINGER.


              The SLB bandsawing machines from BEHRINGER: A trustworthy partner for workshop and plants. Suitable for cutting tubes, profiles and solid materials made of metal and comparable plastics. Competitive pricing, precision made components, and impressive power. See for yourself.

              SLB230G / SLB230DG-HA
              • Mitre cuts are possible from + 30° to – 45°
              • Scale for setting the exact angle
              • Clamping of the saw frame with a quickly-tension lever
              • Downfeed control by a hydraulic flow control valve
              • Automatic height-setting of the saw frame above the material
              • Frequency controlled sawblade drive (optional)
              • Exact cutting


              SLB240A
              • NC-length measuring system
              • Fedding gripper with a hydraulic moving system
              • Double clamping vise
              • Storage capacity of 99 jobs (sets)
            • HANDLING AND MEASURING SYSTEMS

            • Efficient transport solutions
              True efficiency is reflected in results. Transport solutions from Behringer allow you to achieve high plant throughput in low-manned operation.


              Anyone considering performing sawing operations also needs to think about efficient material handling. Take the best our production has to offer - we will be right behind you with our full support: As a leading problem solution provider and innovative system supplier. So that you can squeeze every last ounce of performance from your machine, we will work out precisely tailored plant concepts designed to suit your special requirements: With individual infeed, transfer and transport solutions which all fit together perfectly. In brief: The entire periphery including user-friendly hardware and intelligent control software. For optimum sequences, maximum process reliability and a consistently high standard of quality for your products.
            • SMART CONTROL SYSTEM

            • All under control with BEHRINGER
              Hightech made easy

              For the automatic control of automated sawing plants for steel and metal construction, we recommend the BEHRINGER PC control system. All the main machine functions are controlled using an intuitive touchscreen user interface. In low-manned automatic operation, monitoring functions such as our auto-feed control with cut monitoring ensure sawing plant process reliability.

              Other bonuses
              • Absolute operating simplicity
              • Ergonomically designed operating terminals
              • Job database with material information
              • Clearly arranged menu prompting
              • CAD data import via DSTV interface (option)
              • Programming of the machine from an office desk via network interface (option)
              • Telemaintenance (option)

              Always up to date
              Using pur own internally developed software for simple, precise bandsaw programming means you can rest assured in the knowledge that you are benefiting from BEHRINGER’s extensive process optimization expertise. The result: An easily learned, simple operating system accessible to everyone. And an optional update service which keeps you permanently abreast to any upgrades and improvement.
          • VERTICAL BANDSAWS – precision for perfect longitudinal cuts

          • BEHRINGER offers a comprehensive range of machines for the economical cutting of rolling ingots or plates. From small vertical bandsaws with traversable material table for use in tool and mould making through to fully automatic sawing cells for the trimming and automatic sawing of blocks – BEHRINGER has the right machine to address your specific requirement.
              • LPS60-T VERTICAL BANDSAW

              • The small block specialist
                The LPS60-T from BEHRINGER is a compact vertical bandsaw with invaluable uses primarily in the fields of tool making and test cutting.


                As flexible as your needs
                The longitudinal plate saw LPS60-T from BEHRINGER is a true specialist in its field. It is particularly suited for sawing small, compact parts and short offcuts of the kind required in toolmaking shops. The LPS60-T also makes fast, neat work of test cuts and notching operations in materials with difficult machining properties.

                Traversable material table
                Making all this possible is a traversable table which allows the rapid positioning, alignment and clamping of workpieces. The material table is fitted with T-slots over its entire length, allowing even awkwardly shaped workpieces to be securely held in place by the flexible use of clamping fixtures.

                Precision and speed
                The LPS60-T is able to cut even materials with different machining properties with the utmost precision without compromising on speed. This is made possible by a durable design in combination with vibration-damping grey cast iron components. Saw feed is performed here by a ball screw with servo drive and the sensitive BEHRINGER cutting pressure control system.
              • LPS-SERIES SEMI-AUTOMATIC VERTICAL BANDSAWS

              • Sophisticated engineering for higher performance
                The LPS vertical plate saw series from BEHRINGER provide superb flexibility and cutting output.


                As flexible as your needs
                BEHRINGER vertical bandsaws are the perfect answer when it comes producing cuts in all plate dimensions and thicknesses with optimized contours and machining allowances. LPS bandsaws can be ideally tailored to meet your specific needs. The material table is structured using platform technology and can be variably equipped in 250 mm graduations with cover plates, liftable roller conveyor segments, recesses for crane loading on chains or measurement and clamping devices. Every machine is unique to its owner.

                Precision and speed
                The LPS vertical bandsaws are able to cut even materials with different machining properties with the utmost precision without compromising on speed. This is made possible by a durable design in combination with vibration-damping grey cast iron components. Saw feed is performed here by a ball screw with servo drive and the sensitive BEHRINGER cutting pressure control system.

                Effective chip disposal
                Anyone considering high-performance metal cutting needs to think about disposal of the produced chips. BEHRINGER LPS bandsaws offer a solution which is as efficient as it is convenient. Underneath the sawing unit, directly in the direction of chip flow, is a generously dimensioned chip conveyor with integrated coolant tank to intercept and separate produced chips and coolant. For efficient cleaning and maintenance, the conveyor is equipped with casters to allow it to be conveniently rolled out of the machine frame. A high-efficiency chip brushing system clears the blade of any adhering chips. The brushes rest against the blade and clear adhering chips out of the chip space.
              • LPS-SERIES AUTOMATIC VERTICAL BANDSAWS

              • The smart solution for the steel trade
                BEHRINGER’s answer for fully automatic plate cutting. High in performance and with outstanding flexibility.


                Either longitudinal plate cutting or with 90° band rotation for longitudinal and cross cutting. The cutting range of the machines is tailored to your specific needs.

                Automatic longitudinal and / or cross cutting
                Automatic longitudinal plate cutting or with automatic 90° band rotation for combined longitudinal and cross cutting: the BEHRINGER range of vertical plate saws provides high performance and the ultimate in flexibility. A durable, torsionally rigid welded construction and vibration damped cast components provide the assurance of minimized noise and precise cuts – no matter whether you are processing parts or strips.

                Speed and precision
                From NF metals and aluminium through steel to inconel or titanium. LPS vertical bandsaws from BEHRINGER will cut through even the most difficult of materials with the utmost precision – without compromising on speed. This is made possible by a durable, torsionally rigid welded construction in conjunction with vibration damped cast components. The saw feed system is equipped with servo technology together with the sensitive BEHRINGER cutting pressure control system for guaranteed higher cutting outputs and a longer band service life.

                Effective chip disposal
                Anyone considering high-performance metal cutting needs to think about disposal of the produced chips. BEHRINGER LPS bandsaws offer a solution which is as efficient as it is convenient. Underneath the sawing unit, directly in the direction of chip flow, is a generously dimensioned chip conveyor with integrated coolant tank to intercept and separate produced chips and coolant. For efficient cleaning and maintenance, the conveyor is equipped with casters to allow it to be conveniently rolled out of the machine frame. A high-efficiency chip brushing system clears the blade of any adhering chips. The brushes rest against the blade and clear adhering chips out of the chip space.
            • HBP large band saw series - Precision meets power

            • Solid materials such as slabs, cast blocks or freeform forgings – the giants from BEHRINGER will handle any challenge it must face. The portal design of the machine concept is the most recognizable feature of the BEHRINGER large bandsaws.
                • SEMI-AUTOMATIC AND AUTOMATIC MACHINES HBP1100 - HBP1500 / HBP1100A - HBP1500A

                • Universal machines that pack a punch
                  High-performing workhorses designed to address the specific needs of steel finishers and the steel trade – automatic and semi-automatic large bandsaws are available from BEHRINGER


                  As flexible as you are
                  The large-scale universal machines from BEHRINGER can handle any job that is needed. Their expertise: Handling heavy-duty workpieces with ease and slicing through the material with extreme cutting performance. When processing long solid workpieces – rolled or rough turned – or processing large pipes, these benefits make for dramatic improvements in productivity. Round or rectangular – the results are equally impressive.

                  Semi-automatic variants
                  In the BEHRINGER semi-automatic models, the material is positioned by eye, for instance with the aid of a line laser. For longer cut piece lengths, we recommend using a measuring device for precise positioning.

                  Automatic machines
                  The use of a feed gripper allows automatic sawing of solid material or pipes.
                • GANTRY-MASCHINES HBP1100 GANTRY – HBP2100 GANTRY

                • Power packs in motion
                  The ultimate cutting machine for cast blocks or freeform forgings – the BEHRINGER Gantry giants.


                  Saws which get things moving.
                  In forging mills, rolling and gravity die-casting foundries, and steel finishing works, these machines provide the ideal answer for dealing with large dimensions. They are perfect for preproduction in tool and mold making factories, helping to save valuable milling time.

                  Gantry large bandsaws from BEHRINGER pay dividends. They are a driving force for efficient sawing technology and space savings. Their success formula: Table length equals material capacity, which equals the machine footprint.

                  The material support table is recessed in the foundation. Its low-level transition to the hall floor makes for simpler material handling. The moving saw frame can be positioned by axis control precisely at the point of cutting. Where no sawing is taking place, the table is freely accessible. This also allows space for a second piece of material to be loaded while the saw is cutting. This system helps reduce downtime between cuts and enhances productivity.

                  Benefits of the BEHRINGER Gantry Machines
                  • Space-saving installation
                  • Durable material support table
                  • Simple positioning of the saw frame
                  • Optional: blade guide with 90° rotation facility for vertical and horizontal sawing to allow notching of materials
                • TABLETOP-MACHINES HBP1100T – HBP1500T

                • Multitalented for heavy weights
                  Their flexibility and high performance make BEHRINGER tabletop machines the ideal solution for the medium ton range.


                  The table moves the weight
                  BEHRINGER tabletop machines are ideal for use in forges, rolling mills and die casting factories, in steel finishing works and for tool and mold making. Their individually traversable material clamping vices and blade guide arms make these ideal for cutting bulky materials. The low table height makes this type of machine ideally suited for use on normal hall floor level.

                  Facility for automation
                  BEHRINGER tabletop machines are supplied as standard in semi-automatic form. Automation is possible by upgrading with an additional material clamping vice at the end of the table. Positioning takes place on an axiscontrolled basis.

                  Optionally available is 90° rotatable blade guide for vertical and horizontal sawing to allow notching of materials.
                • FEATURES – LARGE BAND SAW

                • The portal design
                  Two solid columns and support bars form a balanced machine concept to address the most stringent demands. The effects of this highly stable gantry design include minimal vibrations during sawing, high loading capacity, and an extremely long service life.

                  Servo down feed system
                  The saw is fed by a servo drive with two ball screws regulated by a sensitive feed control unit depending on the material characteristics.The benefits: Higher cutting output,longer blade life, low-vibration cutting, constant chip removal.

                  Blade guiding elements in grey cast iron
                  By dampening vibrations directly at the sawing point, blade-guiding elements made by BEHRINGER help to increase tool service life. These elements are cast in-house in our own foundry, benefiting from experience handed down over decades.

                  Carbide blade guides
                  The combination of carbide guides and dampening rollers ensure safe and reliable guidance of the saw blade while entering and exiting the material.

                  Optimum accessibility
                  All the important parts and components are very accessible. The open design offers direct access to all wearing parts, optimizing both maintenance and repairs and simplifying saw blade changes.

                  Chip cleaning
                  Powered duplex chip brushes actively clean the blade and prevent chips being drawn into the cutting channel. The benefits: Increased tool service life and lower brush wear.

                  Chip conveyor
                  The chip conveyor is located directly underneath the sawing point, which catches the saw chips and surplus cooling emulsion.

                  Saw drive
                  BEHRINGER large bandsaws feature a high-torque frequency controlled saw drive with heavyduty hollow shaft gearbox. Drives with different speed ranges are available to suit particular materials.
              • EISELE Circular Saws

                  • CIRCULAR SAWS VMS - "The original"

                  • Classics in any workshop. More than 250,000 units sold worldwide speak for themselves. The machine’s simple operation, top quality and precise cuts is the best fit for every shop working with steel.
                      • VERTICAL CIRCULAR SAWS VMS RANGE MANUAL / SEMI-AUTOMATIC VMS 300 – VMS 400 H

                      • “Classics” in any workshop

                        More than 250,000 units sold worldwide speak for themselves. The machine’s simple operation, top quality and precise cuts is the best fit for every shop working with steel. They are true all-rounders tubes, profiles and solids. Available as a manual variant with manually actuated saw feed or semi-automatic with hydropneumatic or hydraulic feed and quick-clamping device.

                        Robust and durable
                        The heart of the VMS saw unit is the worm gear unit with EISELE shock-absorbing feature, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface and the blade life.

                        VMS 300 / VMS 350 / VMS 370
                        Manual machines for single cuts
                        Simple handling and solid performance for single cuts - the trademarks of the VMS manual vertical circular saw series:
                        • Heavy machine base for vibration free cutting
                        • Offers a smooth and firm saw blade feed via hand lever and rack and pinion
                        • Easy miter cutting positioning with fixed stop
                        • Powerful two-speed pole changing motor
                        • Heavy-Duty gearbox with BEHRINGER EISELE shock-absorbing feature for high saw blade life
                        • Integrated re-circulating coolant system

                        VMS 300 PV / VMS 350 PV / VMS 370 PV / VMS 400 H (hydraulic)
                        Semi-automatic machines for single cuts and small series
                        With automatic saw feed and quick-clamping device for the material, the semi-automatic models offer higher cutting output levels and more operating convenience than the manual saw variants. By ensuring fatigue-free working for the operator, they are also suitable for sawing small production runs:
                        • Quick-acting pneumatic / hydraulic clamping device
                        • Clamping pressure reduction available as option
                        • Variable hydro-pneumatically / hydraulically controlled setting of the saw blade feed
                        • Easy miter cutting positioning with fixed stop
                        • Easy stroke adjustment of the saw unit via 2 clamping levers
                        • Well dimensioned worm gear unit with EISELE shock-absorbing feature
                        • Quick and easy blade change
                      • AUTOMATC VERTICAL CIRCULAR SAW VMS RANGE VMS 370 A / VMS 400 A

                      • Automatic machines for small to medium batch sizes
                        Combines the classical vertical circular sawing principle with an NC controlled feed gripper. Economical and flexible for applications in the steel and metal construction sector.


                        Precision for the series
                        The fully automatic machines of the HBP series are true all-rounders for cutting tubes, profiles and solids. They convince with high output, reliability and ease of use - and at a very attractive price.

                        Robust and durable
                        The heart of the PSU saw unit is the worm gear unit with EISELE shock-absorbing feature, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface and the blade life. Using a standard 4-speed gearbox, every type of metal from stainless steel to aluminium can be processed with optimum results.

                        Handling simplicity
                        The VMS automatic machines are designed for the ultimate handling simplicity - both for series cuts and in manual operation. The machine operation takes place using a convenient NC control. Where your operations call for frequently changing single cuts, an optional bar start detection system makes for even simpler material handling through fully automatic length positioning without the need for manual intervention. The generously dimensioned casing complies with the latest safety requirements and can be fully opened for improved access.

                        Profitable form the base up
                        The important functions – technical details which make your production even more profitable – are contained in the basic price:
                        • 4 speeds as standard (8/16/32/64) for machining almost any steel quality
                        • Integrated coolant device and micro-spraying system, selection where required in the control system
                        • Pneumatic or hydraulic saw feed and quick-clamping vise with clamping pressure reduction
                        • NC control with graphic display and keypad
                        • Selection of 3 different operating modes (manual, series and single cut)
                        • Convenient stroke setting of the sawing unit using a clamping lever
                        • Combinable with infeed and discharge roller conveyors
                    • UP-STROKING MITER CIRCULAR SAWS PSU – „The Universals“

                    • Wherever flexible, universal mitre cuts are called for in a wide variety of different metals, you will find an efficient solution to your sawing assignment from BEHRINGER EISELE. From the semi-automatic mitre circular saw for locksmiths and metalworking shops through to the fully automatic circular sawing centre to address sophisticated, heavy-duty sawing requirements, a wide product portfolio is available to choose from.
                        • SEMI-AUTOMATIC MITER-CUTTING CIRCULAR SAW PSU 450 H

                        • The "Universal" machine for locksmiths and metalworking shops
                          Universal, precise, fast - the underlying performance features of the PSU 450 H semi-automatic upstroking circular sawing machine series. Designed for cutting profiles, pipes and solid material in metal and comparable materials, this machine is specifically designed to address the needs of locksmiths and metalworking shops. The mitre setting is equipped with convenient fixed stops at 90°, 45° and 30°. The 450 mm diameter saw blade used offers a wide cutting range - also for mitre cuts.

                          Robust and durable
                          The heart of the PSU saw unit is the worm gear unit with EISELE shock-absorbing feature, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface and the blade life.

                          PSU 450 H
                          Universal Miter Cutting Circular Saw

                           
                          • Outstanding cutting performance and long saw blade life due to:
                          • the robust and sturdy machine base which helps reduce vibration and noise during the sawing operation
                          • worm gear box with the unique rotation compensation feature developed by EISELE
                          • Easy mitering with fixed stops 30°, 45° and 90°
                          • Hydraulic clamping device
                          • Standard clamping pressure regulation for cutting thin walled profiles
                          • Saw blade feed continuously variable by means of current control valve
                        • UP-STROKING CIRCULAR COLD SAWS FOR BENT PIPES PSU 450 GS / PSU 450 GS dynamic

                        • Specialist in the sawing of bent pipes
                          When it comes to sawing bent pipes such as sound absorber, hydroforming or exhaust pipes, the PSU 450 GS is an outright specialist. The use of standardized fixtures and the level material table are designed to accommodate individual workpiece fixtures on which the saw entry and exit point can be freely adjusted as required. With two-handed operation as standard, convenient, safe working is possible without the need for obstructive mechanical safeguards.

                          PSU 450 GS
                          Production High-Performance Circular Saw, especially designed for cutting bent tubes:

                          • Allows for individual clamping concepts thanks to standardized holding fixtures
                          • Upper and lower saw stroke reversing points can be adjusted
                          • Extremely sturdy clamping bridge ensures reliable work-piece clamping
                          • Long stroke cylinder with stroke length 160 mm
                          • Variable clamping pressure regulation
                          • Micro-spraying device
                          • Two-hand safety control
                          • Piece counter

                          PSU 450 GS dynamic
                          Designed on the basis of the PSU 450 GS and enhanced by the following features:
                          • Servo-motorized saw unit
                          • Automatic cutting feed control by means of a proportional valve
                          • The easy-to-operate control unit allows for memorizing profile and job data
                          • Dynamic sawing: dynamic regulation of the saw feed movement for low-burr cutting of thin-walled tubes and profiles
                        • AUTOMATIC MITRE-CUTTING CIRCULAR SAW PSU 450 M

                        • Fully automatic machine for industry and metalworking shops

                          The automatic upstroking circular saw PSU 450 M with NC-controlled feed gripper offers astounding variability and extreme ease of operation

                          The PSU 450 M from EISELE is a true all-rounder for cutting tubes, profiles, solids and angles.Impressive features include its high output, process reliability and simple handling. Its automatic mitre adjustment and servo motor-driven feed gripper make for extreme flexibility in this outstanding machine concept. Its modular structure allows the PSU 450 M to be combined with infeed magazines or disposal devices.

                          Robust and durable
                          The heart of the PSU saw unit is the worm gear unit with EISELE shock-absorbing feature, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface and the blade life.

                          Handling simplicity
                          The PSU 450 M is designed for the ultimate handling simplicity - both for series cuts and in manual operation. Plant operation takes place using a convenient NC control, which allows single cuts to be performed with the same simplicity as a semi-automatic machine. The generously dimensioned casing complies with the latest safety requirements and can be fully opened for improved access.

                          Profitable form the base up
                          • Standard sawblade Ø 450 mm
                          • Servo motor axes for precise, high-speed material and length positioning as well as mitre angle adjustment
                          • Excellent cut surface due to workpiece clamping on both sides of the saw blade
                          • Less scrap by short rest piece length
                          • Permits combination with infeed magazine and automatic disposal device
                        • AUTOMATIC MITRE-CUTTING CIRCULAR SAWING CENTER PSU 450 A

                        • UP-STORKING MITRE CIRCULAR COLD SAW PSU 450 A
                          Flexible PC-controlled high-performance circular sawing centre PSU 450 A combines economical cuts and high plant output with outstanding operating convenience. Its high level of automation and its flexibility cover a wide application spectrum. It is capable of processing profiles and pipes as well as solid material of different dimensions in fully automatic operation. Three servo motor axes for material length positioning, mitre angle setting and the discharge gripper ensure maximum plant throughput. The discharge device grips the part to be sawn, and once the cut is complete deposits it out of the machine area in a freely programmable position. Suitable infeed magazines are also supplied from a single source by BEHRINGER EISELE. Link-up to automated storage systems is also possible.

                          Robust and durable
                          The heart of the PSU saw unit is the worm gear unit with EISELE shock-absorbing feature, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface and the blade life.

                          Benefits of the PSU 450 A:
                          • Standard saw blade Ø 450 mm
                          • PC control for maximum flexibility and connectivity
                          • Hydraulic clamping units
                          • Servo motor axes for precise, high-speed material and length positioning as well as mitre angle adjustment
                          • Disposal device with freely selectable deposit positions
                          • Mitre cuts at the material end through additional material positioning and disposal gripper
                          • Excellent cut surface due to workpiece clamping on both sides of the saw blade
                          • Less cutting waste due to reduced length of offcuts
                          • High-performance positioning drives to reduce cycle times
                          • Dynamic saw drive servo technology for optimum results as standard
                        • LOADING MAGAZINES FOR PSU 450 A

                        • Bar loading magazine SM
                          • Automatic loading of round material
                          • Robust design, virtually maintenance-free
                          • Quick and simple loading process

                          Flexible and safe charging process
                          The demand for even shorter cycle times puts high demands on the material handling process. BEHRINGER EISELE provides the solutions in a systematic way.

                          By three servo motor axes for material length positioning, mitre angle setting and the discharge gripper the PSU 450 A is perfectly prepared for complex cutting jobs in low-manned automatic operation. To use the full potential of the system, flexible loading magazines can be added.

                          Our approach to maximized potential: Parallel reloading and productive time. To minimize set-up times, the next material load is positioned and automatically fed during the previous sawing process.
                      • HCS High-Performance Automatic Circular Cold Saws: The No. 1 in High Performance and Precision

                      • The steel-cutting high-performance automatic circular cold saws of the HCS series offer flexible solutions for the most varied sawing requirements – from the very basic model up to the complex system with Multi-Fluid package.

                        No matter which type – each HCS saw stands for top cutting performance and premium quality. Each model pays off quickly in multi-shift operation and increases profitability many times over when it comes to cutting solid material or thick-walled profiles.
                          • HCS 70 and HCS 90 E

                          • The access to the „Upper Class“
                            Large-scale production with a maximum of output and quality. An investment that pays off quickly.


                            High-quality components and technical finesse make the HCS 70 and HCS 90 E a real BEHRINGER EISELE saw.

                            Being reliably working saws, focused on the basics, they are the leaders in terms of performance in their class. A drive power of 8 kW and saw blade sizes of up to 315 mm provide for a large application range.

                            HCS 70 – A basic model, which has got the drive…
                            The HCS 70 combines well-tested features and innovation. With the standard version having a blade speed range as large as 25 to 215 min-1, an almost boundless field of applications can be covered.

                            HCS 90 E – A complete system package
                            The high-performance sawing technology, which includes the steel-cutting high-performance automatic circular cold saw, a loading magazine and the chip conveyor, covers a large range of all industrial requirements, providing the highest quality at an unbeatable price-performance ratio.
                          • HCS MULTI-FLUID

                          • Limits are newly defined
                            Shorter cycle times, higher output – the Multi-Fluid concept of the HCS MF-series opens new horizons of efficiency thanks to its pinpoint cooling during the cutting process. The Multi-Fluid system is excellent for high-alloy stainless steels and tool steels, nickelbased alloys like Inconel and Hastelloy as well as titanium alloys.

                            Depending on the requirements, the following cooling/lubrication components can be combined in a most effective way:
                            • Coolant nozzles for wet processing
                            • Micro-spraying device for minimum quantity lubrication
                            • Cooling vortex tube for dry processing

                            The results: effective cooling allows for high feed rates and shorter cutting cycles, while also increasing tool life considerably.

                            Combined with the large saw blade diameter range (up to 520 mm), the HCS-MF automatic circular cold saws are unbeatable in their flexibility and profitability.
                          • LOADING MAGAZINES

                          • Loading in a systematic way
                            The demand for even shorter cycle times puts high demands on the material handling process. BEHRINGER EISELE provides the solutions – in a systematic way.

                            The speed of the sawing process on a HCS depends on the material feed capacity. Therefore we optimize the material handling so that our customers can benefit 100 % from the performance of their HCS.

                            Our approach is: material is reloaded during the main operation time (cutting time). To minimize set-up times, the next piece of material is loaded during the sawing process and automatically fed into the machine. To load the material into machine, various types of loading magazines are available.

                            Bundle loading magazine BM
                            • Large loading capacity
                            • Simple handling
                            • Automatic separation of bar bundles
                            • Suitable for round material
                          • FEATURES - AUTMOATIC CIRCULAR COLD SAWS

                          • Extraordinarily sturdy and robust base construction
                            The basis of each HCS. It provides excellent dampening of vibrations and ensures optimum power transmission. This also allows for a long service life, improved cutting surface, and an accurate and square cut.

                            Funnel-shaped machine stand
                            Each model has a funnel-shaped machine stand, located under the saw unit. It provides for optimum evacuation of the flying chips into the chip conveyor and a smooth and speedy disposal of chips and coolant fluid. This design allows for easy cleaning.

                            Servo-driven feeding gripper
                            The servo-driven feeding gripper swiftly positions the material precisely and in a matter of seconds. Its advantages are: accurate cutting length and short cycle times with tight tolerances.

                            Chip conveyor with coolant tank
                            The chip conveyor is a standard feature of the HCS. It swiftly removes the sawing chips. This is essential for a high-performance sawing process. The chip conveyor is located beneath the machine and can be removed for cleaning

                            Simple and intuitive operation of the control unit
                            Everything under control! The control unit is self explanatory and easy to operate; operating mistakes are avoided and it allows for quick navigation within the program menu.

                            Material clamping device
                            The robust, hydraulically operated multiple-point clamping device allows for a quiet and smooth cutting process.

                            Robust, low-vibration gear unit
                            The heart of the saw unit is the worm gear unit, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface and the blade life.
                        • Automatic Circular Cold Saws VA-L: The low-noise, high-performance choice

                        • The VA-L fully automatic straight cutting saw series are designed specifically for aluminium and NF metals and has totally redefined the standard when it comes to volume sawing of solid material, pipes and profiles with complex crosssections.
                          Their consistently high yield makes them a valued mainstay for renowned aluminium processing firms and producers the world over.
                            • VA-L 350 and VA-L 560

                            • Short processes in sawing operation
                              Key features of the series are the robust design, state-of-the-art drive technology used in the feed axis and main drive system, and the extreme rigidity of the ultra-precise saw spindle bearing. The result: an optimized, low-vibration cutting process providing extreme cutting output, excellent surface quality and maximum availability.

                              Pneumatic or hydraulic clamping
                              You have the choice between a pneumatic clamping fixture for gentle clamping and a hydraulic alternative for greater power when processing predominantly solid material. For parallel cuts, both systems are able to cope easily even where a slight torsion exists in the material.

                              Two feeding systems
                              The frequency-controlled main drive system offers scope for adjusting the cutting speed to the sawing process so that both high-strength Al-Si alloys and thin-walled pipes and profiles can be sawn. Two saw feed systems are available: Hydraulic as standard and servo motor-controlled feed as a high-performance option.
                            • LOADING MAGAZINE

                            • Chain loading magazine KLM
                              • Large loading capacity
                              • Simple handling
                              • Automatic feed of wide-ranging different profile shapes
                              • All support surfaces coming into contact with the positioned material are designed to ensure gentle handling and prevent damage to the material surface

                              Gentle and safe charging process
                              Make sure you make the very most of the VA-L’s performance potential: Using a material feed system configured ideally to the sawing process, you can maximize your sawing output.

                              Our approach to maximized potential: Parallel reloading and productive time. To minimize set-up times, the next material load is positioned and automatically fed during the previous sawing process.

                              Just like the circular sawing machines themselves, the design of our loading magazines consistently seeks to minimize material damage.
                            • FEATURES - AUTMOATIC CIRCULAR COLD SAWS

                            • Intuitive control system
                              The touchscreen control is designed to be easily learned and understood, as well as convenient and simple to operate. A job memory allows recurring profile data to be stored, saving time and guaranteeing quick and accurate reproduction of results. Profile and order data can be imported directly from the customer’s network via the control system’s Ethernet port.

                              Material feed system with controlled zero edge
                              The NC axis with ball screw and servo drive in conjunction with a controlled zero edge guarantees extreme positioning accuracy. The controlled zero edge helps ensure gentle material handling.

                              Extreme ease of access
                              An invaluable bonus when it comes to servicing and repairs: The casing can be opened up to expose large areas of the machine. All the important components and parts are easily accessible. The machine’s open design affords direct access to all important components, facilitating maintenance, cleaning, repairs and saw blade exchange.

                              Automatic widening of kerf channel
                              The kerf extension allows clear return travel of the saw blade by pressing back the material and the offcut on both sides. The effect: increased service life of tools and elimination of scratching on the cut surface during blade retraction.
                          • BEHRINGER Iron Foundry

                          • Flexibility through innovative processes
                            By investing in an ultra-modern iron foundry, BEHRINGER has set new standards in terms of quality and flexibility. Many years of specialist competence in the field of grey cast iron and spheroidal graphite cast iron, alongside a highly motivated workforce and state-of-the-art production technology are all key factors underpinning quality “made by BEHRINGER”.

                            Our hand moulding shop specializes in castings up to 4,000 kg in weight. Small production runs with a piece weight of up to around 200 kg are produced more economically than previously possible in our new block forming plant.
                            State-of-the-art methods of process monitoring and material testing provide the ultimate assurance when it comes to quality.

                            As a complete supplier, we will be right by your side through the design phase to the finished casting. By providing the utmost flexibility, speed and reliability, our services will help to boost your competitive standing.

                            New foundry from the foundation up
                            • Construction of a totally new ultra-modern iron foundry – an investment in long-term partnership
                            • Modern work processes – optimum working conditions
                            • Cutting-edge process technology

                            Everything from a single source
                            • Castings to a high standard of quality made of grey (EN-GJL) and spheroidal graphite (EN-GJS) cast iron
                            • Hand and machine-moulded castings up to 4,000 kg
                            • Machining on state-of-the-art machine tools
                            • Surface treatment in line with customer specifications
                            • Heat treatment in our own annealing shop
                              • INNOVATIVE PROCESSES

                              • Model building shop

                                High-quality cast components are produced on the basis of precisely tailored models.
                                We produce and maintain your models in our own in-house model building shop.
                                • Utilization and processing of different materials such as wood, polystyrene, metals or plastics – depending on individual requirements
                                • Quality control of models before and after every moulding process
                                • Appropriate storage of your models
                                • Individual coordination of model and casting system by our technical production engineering department

                                Core moulding shop

                                The production of your casting begins in our core moulding shop.

                                On the basis of your specifications and our process experience, we produce sand cores using the cold setting resin.
                                • Continuous flow production permits efficient production processes and short cycle times
                                • Core weights can be implemented ranging up to several hundred kilos
                                • Materials used are subjected to continuous quality controls
                                • Just-in-time production of cores

                                Block moulding plant

                                Flexible and efficient – automatic moulding of different batch sizes.

                                The block moulding plant forms the nerve centre of our new iron foundry.
                                • Boxless moulding for maximum flexibility
                                • Automated process, from moulding through pouring to breaking open the mould face
                                • Efficient even for the smallest batch sizes
                                • Production of cast components up to piece weights of around 200 kg
                                • Environmentally friendly production through high-performance extraction with energy recovery

                                Hand moulding shop

                                Our hand moulding shop for your large castings.
                                Our large-area hand moulding shop benefits from short transportation and communication routes to the core making shop and the smelting operation.
                                • Generously proportioned conditions ensure an efficient workflow
                                • A high-performance rotary mixer enables efficient filling of large moulding boxes
                                • Production of castings weighing up to appr. 4,000 kg
                                • Optimum work conditions for our well trained foundry mechanics
                              • ADDITIONAL SERVICES

                              • Processing

                                Your needs are our benchmark

                                As a leading manufacturer of sawing machines, we are able to call on many years of experience in the manufacture of ready-to-mount cast components. We have at our disposal a diverse range of machining operations to cope with all your processing needs.
                                • Modern horizontal and vertical CNC machining centres and CNC turning cells
                                • Production from processing through to the complex finished product
                                • Ultra-precise results in the micron range
                                • Everything from a single source

                                Surface and heat treatment

                                Surface and heat treatment to customer order.

                                In our production, raw castings meet the very latest surfacing technologies. When we promise to supply everything from a single source, you can take us at our word.
                                • Process-specific arrangement of separation and cleaning points
                                • Consideration of current working and environmental conditions
                                • Staff with many years of experience in deburring ensures optically attractive casts
                                • Downstream PLC-controlled overhead rail shot blasting system for your small and medium-sized castings
                                • Our own in-house annealing oven for reducing microstructure tension
                                • Priming of castings

                                Quality assurance

                                Adherence to our quality standards assured by on-going controls.

                                The testing of mechanical characteristic values and chemical analyses guarantees consistent quality.
                                • Quality management in accordance with DIN EN ISO 9001
                                • Tensile testing
                                • Notched-bar impact testing
                                • Microstructure analyses
                                • Hardness testing
                                • Ultrasound testing
                                • Gauge arm
                                • Issue of works and acceptance certificates
                                • And much more...
                            • MATERIAL RANGE

                            • Depending on your technical requirements, we can cast grey and spheroidal graphite cast iron for you in our own in-house iron foundry in the following quality grades. The following pages provide detailed information on the available materials.
                                  • Grey Cast Iron

                                  • Grey cast iron (lamellar graphite cast iron) in compliance with DIN 1691
                                    (DIN EN 1561) in quality grades GG-15 to GG-30.

                                    For more detailed information on our materials, go to the following table.
                                  • Ductile Cast Iron

                                  • Spheroidal graphite cast iron (ductile cast iron) in accordance with DIN 1693
                                    (DIN EN 1563) in quality grades
                                    GGG-40.3; GGG-40 to GGG-70.

                                    For more detailed information on our materials, go to the following table.