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  • Offer Profile
  • We offer you a tailor-made full service, from conceptual design to planning, production, modernisation, optimisation, assembly, start-up, conversions, disassembly, maintenance and servicing of components to complete recycling and sorting systems. You can count on us to find the right solution for all your needs.

    Individual sorting plants for:

    • Lightweight packaging material
    • Paper / cardboard
    • Refuse-derived fuels
    • Film recycling
    • Household waste
    • Commingled material
    • Plastic bottles
    • Industrial waste
    • Mixed construction waste / bulk waste
    • Processing of recycled wood for the particle board industry
       
    Single machines:
    • Ballistic separator
    • Screening drum
    • Conveyors
    • Label remover
Product Portfolio

  • STADLER® Turn-Key Sorting Plants

  • With over 300 sorting plants and over 2000 components sold worldwide, STADLER® is a market leader for sorting plants for the recycling and waste disposal industry. Each sorting plant works efficiently and is tailored to the customer requirements. STADLER® takes great care to ensure high-quality materials and offers precision workmanship and professional assembly.

    The following materials can be sorted in the plants of STADLER® :

    • Light packaging material
    • Paper and cardboard
    • Refuse-derived fuel
    • Film
    • Municipal solid waste
    • Commingled
    • Plastic bottles
    • Industrial waste
    • Construction waste / bulky waste
    • Recycling woods for the chipboard industry

      • Lightweight packaging material

      • Plant:
        • Sita

        Location:
        • Rotterdam, Netherlands

        Typ / material:
        • LVP

        Throughput:
        • 8 t/h

        End products:
        • PP, PE, PET,
        • Mixed plastic Film,
        • small Film,
        • large Residues

        Main components:
        • Bag opener
        • Screening drum
        • Air separator
        • Suspension magnet
        • NIR devices
        • Baling press
        • Sorting cabin
        • Ballistic separator
        • Perforators
        • Compressors

      • Paper and cardboard separation

      • Plant:
        • WUB

        Location:
        • Berlin, Germany

        Typ / material:
        • Paper & cardboard

        Throughput:
        • 30 t/h

        End products:
        • Deinking
        • Cardboard
        • Mixed paper

        Main components:
        • Dosing feeder
        • Magnet
        • NIR devices
        • Ballistic separator
        • Sorting cabin
        • Paperspike
        • Dedusting unit

      • Refuse-derived fuel processing plant

      • Plant:
        • Tarragona

        Typ / material:
        • Household and industrial waste

        Throughput:
        • 20 t/h

        End products:
        • EBS
        • Metals

        Main components:
        • Pre-shredder
        • Screening drum
        • Ballistic separator
        • Post-shredder
        • FE separator
        • NF separator
        • Optical detection devices

      • Film recycling

      • Plant:
        • CeDo Recycling BV

        Location:
        • Netherlands

        Typ / material:
        • PE film recycling

        Throughput:
        • 6 t/h

        End products:
        • Cleaned PE film

        Main components:
        • Magnet
        • Shredder
        • Dosing hopper
        • Screening equipment
        • NIR sorting device

      • Household waste sorting plant

      • Plant:
        • ROAF

        Location:
        • Oslo, Norway

        Typ / material:
        • Household waste

        Throughput:
        • 30 t/h

        End products:
        • FE/NF/PET/PP/PE
        • RDF (PVC-free)
        • Film
        • Mixed paper
        • Mixed plastic
        • Kitchen waste

        Main components:
        • Bar screen
        • NIR
        • Suspension magnet
        • Eddy current separator
        • Screening drums
        • Bag opener
        • Shredder
        • Baling press
        • Ballistic separator
        • Dedusting device
        • Compressors
        • Perforator

      • Commingled material

      • Plant:
        • Hamm Inc.

        Typ / material:
        • Commingled material

        Throughput:
        • 10 t/h

        End products:
        • Cardboard
        • Mixed paper
        • Newspapers and Magazines
        • Different plastic types
        • Ferrous
        • Non-ferrous metals
        • Glass rich fraction
        • fines fraction <8mm

        Main components:
        • Dosing unit
        • Ballistic separator
        • Magnet
        • NIR
        • Glass-breaker
        • Eddy-current separator

      • Plastic bottles

      • Plant:
        • EcoPlastic

        Location:
        • Hemswell, England

        Typ / material:
        • Plastic bottles

        Throughput:
        • 3 lines processing 7.5 t/h = 22.5 t

        End products:
        • PET
        • HDPE
        • Jazz PET
        • PS, PE, PP
        • Film
        • Mixed paper
        • Nonferrous metals
        • Ferrous metals
        • Kitchen waste

        Main components:
        • Pre-shredder
        • Bale breaker
        • Suspension magnet
        • Magnetic drums
        • NF separator
        • Ballistic separator STT2000 NIR separator
        • Flip-flow screen
        • Baling presses
        • Granulators

      • Industrial waste sorting plants

      • Plant:
        • Veolia Oissel

        Location:
        • Rouen, France

        Typ / material:
        • Industrial waste

        Throughput:
        • 25 t/h

        End products:
        • RDF
        • Wood
        • Stones
        • Paper
        • Cardboard
        • Film
        • Ferrous metals
        • Nonferrous metals,
        • fine 0-15 mm, 15-50 mm

        Main components:
        • Shredder
        • Screen – 2 x
        • Ballistic separator 5000
        • Optical separation
        • Air separation
        • Dedusting
        • Granulator
        • Magnets
        • Eddy current separator
        • Channel baling press
        • Conveyor system

      • Mixed construction waste / bulk waste

      • Plant:
        • Porcarelli

        Location:
        • Rome, Italy

        Typ / material:
        • Household and mixed construction waste

        Throughput:
        • Household waste 20t/h Mixed construction waste 15t/h

        End products:
        • PET, PEHD, Fe, Al,
        • Film (manual)
        • Paper (manual)
        • Wood (manual)
        • RDF (PVC-free)
        • EBS (PVCfrei)

        Main components:
        • Shredder, screening drum, STT 5000 ballistic separator, star screen, NIR magnets, eddy current separator, sorting cabin, post-shredder

      • Processing of recycled wood for the particle board industry

      • Further information on request only.

    • STADLER® Components

    • Ballistic Separators, Screening Drums, Conveyors, Label Remover
      All plants consist of a plethora of individual functional units. The efficiency of any recycling plant depends on the performance of its component parts.

      For this reason, we are constantly striving to improve the functionality of our units so that they can handle mechanical production steps even more efficiently.

      Our engineers plan each plant individually incorporating your specified components, thus ensuring optimal functionality and sorting efficiency.The key individual functional units are listed on the left.

      We get things moving!

        • The STADLER® Ballistic Separator

        • With over 900 ballistic separators sold to date, STADLER® is a worldwide market leader. Effective sorting of material stream begins with the STADLER® ballistic separator. The sorting takes place in different fractions:

          • Rolling and heavy materials, e.g. hollow bodies, plastic bottles, stones, wood, cans and steel sections
          • Flat and light materials, e.g. films, textiles, paper, cardboard boxes and fibrous products
          • Screened fraction – various grit sizes can be separated according to paddle perforation
          • Optimal distribution to NIR (near-infrared) acceleration belt directly downstream
          • Adhesions on materials are shaken off

        • STADLER® Screening Drum

        • The screening drum of STADLER® is sorting the material stream effectively into different grit sizes and with this achieves a uniform (homogeneous) mix of different materials and a break-up of material compounds (agglomerates). The screening drums are available in various sizes with different-sized perforations, depending on the required throughput, material comp

          • Drum body
          • Sturdy sectional base frame
          • Bilateral drum bearings
          • Tub, hood, infeed, screened material and overflow chutes
          • Infeed and discharge openings
          • Maintenance openings for service and repairs
          • Dust protection capsule
          • Speed sensing switch
          • Connection for suction device

        • STADLER® Conveyors

        • Intelligent and individually planned conveyors from STADLER® - keeps things moving and gets all materials to where they need to be at the right time.

          Chain Conveyor
          The chain conveyor is particularly suitable for recycling plants with medium-heavy sorting streams. With a conveying distance of up to 40 metres, it is mainly used as a feed conveyor or press conveyor.

          Sliding Belt Conveyor
          The sliding belt conveyor is particularly suitable for recycling plants with medium-heavy sorting streams. It is designed for miscellaneous material streams and also has a reverse function. Individual designs allow applications as an accelerating conveyor upstream of NIR devices, as a sorting conveyor or as an articulated conveyor.

          Through Belt Conveyor
          The trough belt conveyor is mainly used for medium-heavy sorting streams in recycling plants.

          Storage Conveyor
          The storage conveyor is used primarily for buffering sorted recyclable fractions.

        • STADLER® Delabeler

        • Our powerful label remover processes up to eight tonnes of plastic bottles per hour – achieving a quality standard of up to 80 per cent of labels removed. It features a robust overall construction and is incredibly resistant to impurities.

          Equipped with knives made from high-tensile steel that are attached to the rotor so as to oscillate freely at one end, and fixed to the inner housing wall at the other, the label remover processes a mass flow of up to eight tons per hour – depending on the particle size distribution, screen perforation sizes and material composition.