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  • Offer Profile

  • The WITTE Pumps & Technology GmbH stands for efficient and extraordinary pump solutions and has been one of the leading pump manufacturers in the field of precision gear pumps since company founding in 1984. WITTE manufactures standard and special pumps for the chemical, pharmaceutical, food and plastics industry, as well as in the areas of offshore and marine engineering.

    We always strive for new and more efficient developments to provide you with the best possible service. Therefore, we wish to inform you on our pages detailed about our products, developments, services, news and all other areas of our company.

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Product Portfolio

  • Gear pumps

  • WITTE is one of the leading manufacturers of gear pumps for the chemical, polymer processing, cosmetic & food industry. Our gear pumps are ideal to transport different media and are available both as standard solutions and custom designs. Housings, shaf, bearings and covers from our special pumps can be produced in different materials as desired. Thanks to the modular WITTE construction kit for friction bearings, gear pumps and axial shaft seals, our gear pump solutions offer our customers the greatest possible flexibility.

      • Chemical pumps [CHEM]

      • Gear pumps for chemical applications
        CHEM gear pump to transport and dose low to medium viscous media.
        The application range reaches from classic transfer and dosing tasks in the chemical and pharmaceutical industries to the transportation of monomers, oligomers and prepolymers during polymer production. Through decades of construction experience and optimal material selections, these chemical pumps are suitable for even the most difficult of tasks and maintain their reliability and dosing accuracy in vacuum and high pressure applications. Typical areas of application for this pump type can be found in the chemicals, cosmetics, food industries, petrochemicals and polymer industries.

        WITTE chemical pumps from the CHEM series can be operated horizontally, vertically and also as submersible pumps lowered in medium.

        Different designs for different tasks
        • CHEM: Chemical gear pump standard version
        • CHEM MINI: Mini chemical pump for finest metering and dosing tasks
        • Pump for fiber processing
        • Metering pump standard version

        Technical Features
        • Housing:
          Non-alloyed and alloyed steels · tantalum · titanium · Hastelloy · ceramic
        • Gears: 1.4112 but also all other processable ceramics and metals, e.g. 1.4571, Ferralium, ferro titanite Hastelloy, etc. ·
          with optional surface coating · spur gearing
        • Friction Bearings:
          Carbon · NiAg (nickel-silver) · silicon carbide · zirconium oxide · tool steel · Al-bronze · special materials · with optional surface coating
        • Shaft Seals:
          Single mechanical seal (ED) · Single mechanical seal with buffer fluid (AD) · Double mechanical seal with buffer fluid (DD) · magnetic coupling · stuffing box · viscoseal
        • Heating Systems:
          Steam · water · heat transfer oil · electrical

        Operating Parameters
      • Viscosity: 0.5 to 1000000 mPas (cP)
      • Temperature: Up to 300°C  (580°F)
        higher temperatures upon request
      • Inlet pressure: Vacuum of max. 15 bar (215 psig)
        higher with magnetic drive
      • Conveying Pressure / Differential Pressure: Up to 120 bar (1740 psig)
      • Pump Sizes: From 22/6 (1.28 ccm/rev – 20 l/h) to 280/280 (12000 ccm/rev – 170000 l/h).

        • The values listed are maximum values and must not coincide under certain circumstances.

      • Discharge pumps [POLY]

      • Gear pumps for the discharge of highly viscous media from melt reactors.
        Reliable and robust pumps are needed to empty reactors and containers particularly during the polymerization process. The pumps transport the melt throughout the process. The highly viscous material must be transported from a reactor under vacuum. Discharge pumps from the POLY series from WITTE are specifically created for this task. The customer can choose between a standard design or an individual design according to their requirements.

        Technical Features
        • Housing:
          Non-alloyed and alloyed steels · cast steel
          with optional surface coating
        • Gears:
          Nitrated steel · tool steel · special steel
          with optional surface coating · helical gearing · herringbone gearing
        • Friction Bearings:
          Tool steel · NiAg (nickel-silver) · Al-bronze · special materials · with optional surface coating
        • Shaft Seals:
          (Vacuum) viscoseal · stuffing box · combination of viscoseal and stuffing box · double-action, buffered mechanical seal
        • Heating Systems:
          Heat transfer oil · steam

        Operating Parameters
        • Viscosity: up to 40000 Pas
        • Temperature: up to 350°C (662°F)
        • Inlet pressure: Vacuum to max. 40 bar (580 psig)
        • Differential Pressure: Up to 250 bar (3225 psig)
        • Pump Sizes: From 22/22 (4.7 cm3/U - 10 kg/h) up to 280/280 (12,000 cm3/U - 30,000 kg/h). Intermediate sizes, with wider gear wheels for lower differential pressure, are available as standard, e.g. 152/254 (3,170 cm3/U).

        The values listed are maximum values and must not coincide under certain circumstances.

      • Boosterpumps [BOOSTER]

      • Gear pumps for pressure increase
        The reliable pressure increase pump for the polymer process.
        BOOSTER gear pumps from WITTE are used in the polymerization process to increase the pressure of medium to high viscous media. The hydraulically heated booster pump transports prepolymers and polymers, such as PET, PBT, PS, ABS and many others, in a very gentle manner. The heating is done through heat transfer oil or steam.
        The core components such as shafts and friction bearings come from the WITTE unit block building system. The pressure increase pumps from the BOOSTER series are used wherever particularly high pressure is needed for the process. High pressures are needed, among other things, for the granulation, fiber production or for spinning pumps. The design of the BOOSTER pressure increase pumps can be adjusted to the needs of the plant and the customer’s requests.

        Technical Features
        • Housing:
          Heat resistant carbon steel, e.g. 1.6582 · rust-free stainless steel 1.4313
          with optional coating
        • Gears:
          Tool steel · nitrated steel · special steel · with optional surface coating · helical gearing · herringbone gearing (for extremely low-pulsation conveyance)
        • Friction Bearings:
          Tool steel · NiAg (nickel-silver) · Al-bronze · special materials · with optional surface coating
        • Shaft Seal:
          Viscoseal · stuffing box · (Vacuum viscoseal)
        • Heating Systems:
          Heat transfer oil · steam

        Operating Parameters
        • Viscosity: up to 40000 Pas
        • Temperature: up to 350°C (660°F)
        • Inlet pressure: Vacuum up to max. 120 bar (1740 psig)
        • Differential Pressure: Up to 250 bar (3225 psig)
        • Pump Sizes: From 22/22 (4.7 cm3/U - 10 kg/h) up to 280/280 (12000 cm3/U - 30000 kg/h).

        The values listed are maximum values and must not coincide under certain circumstances.

      • Extrusion pumps [EXTRU]

      • Efficient. Pulsation-free. Gentle.

        Melt pumps for extrusion
        The extrusion gear pump is mainly used in connection with extruders or kneaders. They lower the naturally existing pulsation and uneven transportation, particularly of single-screw extruders. The extrusion pump is also used as a melt pump. It takes over the establishment of the required transport pressure, which is needed for the downstream equipment.

        Efficient pressure build-up
        In the gear pump, the pressure build-up occur significantly more efficiently than in the extruder itself. The extruder is relieved through the use of an extrusion pump. Significantly less energy or heat is added to the polymer. The melt pump thereby contributes to the gentlest possible transportation. The EXTRU pump is indispensable for the production of precise foils or micro-granulate.

        Robust and flexible
        The robust design and wear-resistant materials make the EXTRU indispensable for extrusion. It can also be used to transport natural rubber and soft PVC through different special designs.

        The WITTE fast-changing color design is perfect for master batch applications with frequently changing colors.

        Technical Features
        • Housing:
          Heat resistant carbon steel, e.g. 1.6582 · rust-free stainless steel 1.4313 ·
          with optional coating
        • Gears:
          Tool steel · nitrated steel · special steel · with optional surface coating · helical gearing · herringbone gearing (for extremely low-pulsation conveyance)
        • Friction Bearings:
          Tool steel · NiAg (nickel-silver) · Al-bronze · special materials · with optional surface coating
        • Shaft Seal:
          Viscoseal · stuffing box
        • Heating Systems:
          Electrically, by means of heating cartridges · optional cover heating

        Operating Parameters
        • Viscosity: up to 40000 Pas
        • Temperature: up to 400°C (752°F)
        • Inlet pressure: Up to max. 120 bar (1740 psig)
        • Differential Pressure: Up to 250 bar (3625 psig) ·
          special models also available for higher pressure differentials
        • Pump Sizes: From 22/22 (4.7 cm3/U - 10 kg/h) up to 280/280 (12000 cm3/U)
          Intermediate sizes, with narrower gear wheels for higher differential pressure, are possible, e.g. 140/90 (690 cm3/U).

        The values listed are maximum values and must not coincide under certain circumstances.

      • Food pumps [PURO]

      • Gear pumps for food applications
        Easy to clean and individually designed

        Stainless steel gear pumps to transport and dose low to middle viscous media.
        Through decades of construction experience and optimal material selections, this pump type is suitable for even the most difficult of tasks and maintains its reliability and dosing accuracy in vacuum and high pressure applications.

        Typical areas of application for this pump type can be found in the chemicals, cosmetics and food industries to transport, for example, margarine or vegetable oils. This pump type can be heated (hydraulically or electrically) as well as unheated. The modular WITTE construction kit for friction bearings, gears and axial shaft seals offer the highest degree of flexibility for users. The pump has different rinse connections for better cleaning. A design with little dead space was considered during the construction; a completely dead space free design is not possible due to the construction.

        Technical Features
        • Housing:
          stainless steel • tantalum • titanium • hastelloy
        • Gears:
          DIN 1.4112 standard • examples of optional materials include ferralium • DIN 1.4571 • hastelloy • ferro titanite •
          and other available included coated options
        • Friction Bearings:
          NiAg (nickel-silver) • zirconium oxide • silicon carbide • other materials on request
        • Shaft Seals: Single mechanical seal • magnetic coupling • mechanical seals of other suppliers are available as an option (with FDA approval)
        • Heating Systems:
          hydraulic or electric
        Operating Parameters
        • Viscosity: up to 500.000 mPas
        • Temperature: up to 200°C
        • Inlet Pressure: Vacuum to max 15 bar  (215 psig)
        • Differential Pressure: up to 120 bar (1740 psig)
        • Conveying Pressure:  up to max. 135 bar (1958 psig
        • Pump Sizes: From 22/13 to 180/180.

        The values listed are maximum values and must not coincide under certain circumstances.

      • Mini dosing pumps [CHEM-M]

      • Small metering pumps from 0,2 ccm/rev up to 2,95 ccm/rev.

        Reliable dosing even in difficult applications
        Through decades of construction experience and optimal material selections, this pump type is suitable for even the most difficult of tasks and maintains its reliability and dosing accuracy in vacuum and high pressure applications.

        Typical areas of application for this pump type can be found in the chemicals, cosmetics and food industries as well as in petrochemicals.The CHEM MINI takes over the finest dosing tasks with the highest precision. The smallest available pump currently has a specific displacement volume of 0.2 cm3/rev. Smaller pumps are possible on request. Another highlight from this WITTE series is the availability of different materials for casings, gears and covers.

        Technical Features
        • Housing:
          Stainless steels, tantalum, titanium, Hastelloy®
        • Gears:
          1.4112 (440B) but also all other processable ceramics and metals, e.g. 1.4571 (316Ti), Ferralium®, Ferro Titanite®, Hastelloy®, etc.,
          optional: surface coating,
        • Friction Bearings:
          Carbon, NiAg (nickel-silver), silicon carbide, zirconium oxide, tool steel, Al-bronze, optional: special materials,  surface coating
        • Shaft Seals:
          Single mechanical seal (ED) • Single mechanical seal with buffer fluid (AD) • Double mechanical seal with buffer fluid (DD) • Magnetic coupling, stuffing box,
        • Heating System:
          Steam, water, heat transfer oil, electrical
        Operating Parameters
        • Viscosity: 0,5 to 1.000.000 mPas
        • Temperature: up to 300 °C (580 °F), 
          higher temperatures upon request
        • Suction Pressure: Vacuum to max. 15 bar (215 psig),
          magnetic drive to max. 25 bar (363 psig)
        • Differential Pressure: Up to 120 bar (1.740 psig) 

        The values listed are maximum values and must not coincide under certain circumstances.

      • Gear pumps with magnetic coupling

      • The magnetic coupling is equal to contact-free drive and seal. Magnetic coupling pumps are used if critical media has to be transported. The seal ensures that the pumps work 100% securely and without leaking. The magnetic coupling is particularly ideal for hazardous substances that should not escape into the enviroment.

        The coupling is hermetically sealed and can be designed with different sensors for monitoring and in different variations and materials. A magnetic coupling is used in combination with a chemical pump by default.

        Operating parameters

        • Suction side pressure
          max. 700 bar(a)
        • Viscosity
          1 up to 30.000 mPas
        • Temperature
          450 °C

      • Metering pumps [CHEM-SP]

      • Metering pumps are used in different sectors. For example, in fiber production. Synthetic chemical fibers are gaining importance. They are required for many different applications such as textiles, linens, brushes, etc. WITTE dosing pumps ensure that the polymer melt in the process is transported evenly and reliably to the corresponding locations in the process. A constant flow rate is very important to ensure consistent quality.

        Media with very low viscosities can be safely and precisely transported in other applications as well. High efficiency and a long life expectancy characterize this series of pumps.

        Technical data
        • Housing
          Stainless steel · optional with coating
        • Gear Shafts
          Stainless steel · optional with coating
        • Axial shaft seals
          Stuffing box
        • Heating
          Heat · transfer oil · steam · optional heating cartridge
        • Friction bearing (part of housing)
          Stainless steel · optional with coating
           
        Operating parameters
        • Viscosity
          Up to 100.000 mPas
        • Temperature
          Up to 350°C
        • Suction pressure
          Vacuum up to max. 80 bar
        • Transport pressure /differential pressure
          Up to 250 bar
        • Pump sizes
          0,16 ccm/U up to 2,4 ccm/U

    • The OEM solution

    • WITTE offers a special service for OEM customers: gear pumps specially designed for your requirements.
      The transport task is analyzed together with the customer and an initial solution is created. A pump is designed and a prototype created dependent on the required amount. The customer tests this prototype extensively and the results are discussed together.

      Should there be any requests for changes, these will be considered in the design. On request, the pumps can also be equipped with the customer’s label and can be delivered as quickly as possible through call-off contracts.

        • Foam dosing

        • A manufacturer of machines to create extinguishing foam requires a gear pump to dose the foaming agent. The fluid is highly corrosive and tends to crystallize. The problem is analyzed in a meeting with WITTE engineers and discussed with the customer. Only special materials for the friction bearings, gears and seals could ensure safe operation. Further process parameters were adjusted and optimized throughout the project.
          A customer-specific product was designed in the end while complying with all guidelines. All technical and commercial requirements were fulfilled.

        • Hose extrusion

        • The manufacturing of plastic hoses for medical applications has the highest demands regarding the quality of all required components. This includes the melt pump. This special pump was not available on the market.
          The manufacturer of the extrusion line contacted WITTE with the request to create such a pump. All customer requirements, such as easy cleaning and special materials, were included in this special pump. After an appropriate development period, WITTE was able to deliver a finished product to the OEM customer under compliance with all desired guidelines.

        • OEM hose test

        • The goal for WITTE was to develop a pump for a mobile hose test stand. The OEM customer had the following requirements: 250 bar system pressure, very robust, compact design and the lowest weight. Since WITTE already had experience with high system pressures, the customer was able to receive a pump system within the shortest development time. After an extensive test phase, which also included use in the offshore sector, small changes were included in the series production. The OEM customer now has an optimal pump system customized to their needs.

      • Technology

      • WITTE gear pumps are continually developed and are therefore always contain the most current technical innovations. We dedicate extra attention to the core components of our pumps. Bearings, shafts and seals can be combined in a variety of materials and designs.

          • Axial shaft seals

          • Seal technology
            Each rotating pump has a drive shaft that has to be sealed in some way. Sealing can be performed through a magnetic coupling, a stuffing box packing, a viscoseal with reverse conveyance threads, a single or double mechanical seal, a multiple lip seal or through combinations of the previously named systems.

            Depending on the chemical pump type and place of use, different systems may be used. The limitation of the selected width of the seal types is defined by the process parameters. Pressure, temperature and viscosity are decisive factors that influence or limit the selection of the seal.

              • Magnetic couplings

              • The magnetic coupling is a special form of sealing that is possible without rotating seal surfaces. That is why these are also described as “seal-less pumps”. With the magnetic coupling, the product space and atmosphere are hermetically separated from each other through static seals; the torque is not transferred through a classic shaft connection, but rather only through magnetic field coupling from the drive to the pump. The magnetic coupling works without slip (synchronous magnetic coupling). This means that the pump speed always corresponds to the drive speed as long as the maximum transferable torque is not exceeded.

                This form of sealing is always recommended if an escaping of medium must be avoided under all circumstances, for example, with toxic media. Since this seal variation is maintenance-free, it is often an attractive alternative to double seals. Furthermore, they are suitable for high system pressures (up to 700 bar), because both front sides of the shaft are exposed to the suction pressure and therefore no axial powers act upon the shaft.

              • Mechanical seals

              • A variety of seal variations are available for WITTE CHEM chemical pumps. In addition to mechanical seals - depending on the process - magnetic couplings or radial shaft seals are also installed. In individual cases, chemical pumps from the CHEM series can also be sealed threaded shaft seals. The use of seals is determined by the suction pressure, viscosity and temperatures.

              • Threaded shaft seal

              • The threaded shaft seal is the standard seal for WITTE EXTRU and BOOSTER pumps, however, it can also be used as a special variation for POLY pumps. It is also described as a viscoseal and can optionally have a heated or cooled design. This dynamic seal can also be used for high temperatures. The application area of seals is generally determined by the suction pressure and the viscosity of the pumped medium. The viscosity of the medium, however, may also be influenced by tempering.

              • Radial shaft seals

              • Radial shaft seals cover the drive shaft to the atmosphere outside of the pump. They are located permanently in the casing or casing cover. The sealing lip is on the surface of the rotating shaft and is normally pressed from a spring and the pressure radial on the shaft surface. To prevent wear on the rubber lip and to ensure the seal effect, the shaft must have a high surface quality and hardness.

              • Seals from other manufacturers

              • WITTE offers its own comprehensive seal program for gear pumps that can be used for the majority of cases.

                On request and for special application cases, however, seals from other manufacturers can be installed as well. We work together with renowned companies such as Eagle Burgmann, Flowserve, DEPAC, AESSEAL, Chesterton or HECKER.

                Even the combination of WITTE seals with external seals is possible on request from the customer.

              • Stuffing box

              • The stuffing box is a comparably simple and extremely robust shaft seal for WITTE gear pumps. This can be designed, if necessary, as a double seal with buffering medium. A braided packing made of expanded pure graphite with textile fiber is normally used; other materials are available depending on the application.

            • Buffer fluid systems

            • For certain batch processes (for example, with the production of polyester), the shaft seal must be made with difficult conditions. On the one hand, the temperature, speed of the pump and viscosity change during a batch; on the other hand, the pump shaft is sealed off against high vacuum on the suction side. Under these conditions, only double-acting, locked seal systems can be used; either a double stuffing box or a double mechanical seal in “back to back” or “face to face” arrangement.

              Both systems have to be supplied with a buffering fluid. This must be compatible with the transport product (in our example polyester) and temperature-resistant, because normally there are temperatures between 280°C and 300°C in the polyester production process.

              The two illustrated supply systems are different
              I) through a dynamic buffer fluid system and
              II) through a static buffer fluid system.

              Both systems contain a magnet-driven gear pump that ensures a forced circulation of the buffering medium. The operating temperature may amount to up to 350°C.

                • Friction bearing technology

                • Bearings are one of the core components for gear pumps. The material and design must be carefully selected and coordinated with each other to ensure safe and efficient operation of the pump.
                  Normally friction bearings are used in gear pumps. With this bearing type, the internal diameter is somewhat larger than the journals stored inside it. The transported medium penetrates into this small area through lubrication grooves through which a hydro-dynamic lubrication film is established from the medium in the bearing. The shaft “floats” in the bearing. For friction bearings lubricated with media, it must be ensured that the lubricating film does not tear. Otherwise the shaft can no longer be lubricated and it results in damage to shafts and bearings. This damage is normally irreparable and results in bearings and shafts having to be replaced.

                    • Friction bearing

                    • WITTE has a wide portfolio of different bearing designs and materials.
                      Many materials can be made even more resistant through additional coating. Friction bearings are used in gear pumps. Depending on the needs and applications, it may make sense to use other technologies.

                    • Collar bearings

                    • Collar bearings are used with higher pressures on the suction side with shafts coming out on both sides. During start-up, the pressure may have an effect on the friction bearing through the casing balancing hole from the back to prevent a possible braking effect on the gears. The bearing is supported in the casing recess through the collar and cannot be pressed on to the gears. Collar bearings are also used if they are larger pumps.

                    • Threaded shaft seal

                    • The threaded shaft seal is the standard seal for WITTE EXTRU and BOOSTER pumps, however, it can also be used as a special variation for POLY pumps. It is also described as a viscoseal and can optionally have a heated or cooled design. This dynamic seal can also be used for high temperatures. The application area of seals is generally determined by the suction pressure and the viscosity of the pumped medium. The viscosity of the medium, however, may also be influenced by tempering.

                  • Gearing types

                  • Standard gearing
                    For WITTE gear pumps, there are three standard gearing types as well as a few special gearing types with smaller or wider gear pumps or adjusted geometries. Straight, helical and herringbone gearings are available to choose from for the pumps. Each of these gearing types have different properties that are important for the use of the gearing type.

                      • Spur Gear Design

                      • The spur gearing is the standard gearing for WITTE high pressure pumps as well as for the CHEM series. The spur gearing is distinguished through the non-existent axial thrust and has the best volumetric efficiency.

                      • Helical gearing

                      • The helical gearing is mainly used as a standard gearing in polymer applications where a volume flow with the lowest possible pulsation is required. The helical gearing ensures a simultaneously high product quality through its properties. This gearing can be used for applications with differential pressures up to 250 bar.

                      • Herringbone Gear Design

                      • The herringbone gearing reduces the pulsation of the pumped medium compared to helical and spur gearing. This is an advantage particularly for the quality of the end product.
                        • Less pulsation
                        • Lower stress of polymer / shearing
                        • Lower heating of product (dependent on process)
                        • Alteration of existing pumps possible