Videos
Loading the player ...
- Offer Profile
- Schleicher Electronic, a
leading provider of first class automation solutions with a broad product
portfolio.
Customer focus and practical experience combined with excellent know-how
enable Schleicher to adapt customer-specific tasks fast and serve them
efficiently with intelligent applications.
Our sales concentrates on complete system solutions supported by
comprehensive industry know-how and highly specialized engineers.
Thus the Schleicher support team guarantees custom-made support ranging from
problem description to the proposed solution.
Product Portfolio
Automation
-
Schleicher provides powerful modular control systems for all requirements of modern machine manufacturing. Open systems allow individual functions to be realised for high-performance machines, thus achieving faster and simpler connections between networks or various components. Schleicher relies on the newest CNC and PLC technology and uses EtherCAT®, Sercos® and the newest Windows variants, amongst others.
An overview of your benefits:- Maintenance free
- Robust
- Flexible
- Highly-efficient kinesic behaviour
- Programmed for long life
- Simple operation
- Tailored to individual customers
Controls
ProNumeric XCx 400
-
The XCx 400 is an entry-level rack-based control system. This control is available as a PLC or integrated PLC/CNC.
Features:
- As a CNC, with up to 16 NC axes in max. 8 subsystems with an
- interpolation cycle from 1 ms
- Interfaces: Ethernet, CANopen, RS232, RS422/485, 2 x USB, XRIO
- High-speed I/Os with a cut-off frequency of up to 2 MHz
-
Integrated I/Os: 4 combined I/Os and 4 inputs, 24 V (standard), 3 inputs and
2 outputs, 5 V (high speed)
Advantages:- Can be used as required through numerous variants and expansion modules
- Fast response times
ProNumeric XCx 800
-
The XCx 800 extends the equipment of the XCx 400 to provide a significant increase in performance, amongst other things.
Features:
- As a CNC, with up to 32 NC axes in max. 16 subsystems with an
- interpolation cycle from 1 ms
- Interfaces: Ethernet, CANopen, RS232, RS422/485, 2 x USB, XRIO, Sercos® III
- High-speed I/Os with a cut-off frequency of up to 2 MHz
- Integrated I/Os: 4 combined I/Os and 4 inputs, 24 V (standard), 3 inputs and 2 outputs, 5 V (high speed)
Advantages:- Can be used as required through numerous variants and expansion modules
- Fast response times
ProNumeric XCx 1200
-
The XCx 1200 is a powerful, fully-fledged Programmable Automation Controller (PAC).
Features:
- Up to 64 NC axes in max. 32 sub-systems
- Interpolation cycle from 1 ms
- Interfaces: Ethernet with triple switch, CANopen, RS232, RS422/RS485, 4 x USB, Sercos® III, DVI-I
- Operating systems: Windows embedded Standard 7, VxWorks in parallel operation
- Intel processor: Core i3 (2 x 1.6 GHz) or Core i7 (2 x 1.7 GHz)
- 2 kernels and hyperthreading
- RAM memory: 4 GB DDR3
- Flash-based SSD
Advantages:- High performance
- Fail-safe and vibration-resistant
- Long-term availability
- Compensates for current interruptions
ProNumeric XCI 600
-
Very compact industrial PC control in book-PC format
Features:
- Up to 32 NC axes in max. 16 sub-systems
- Interpolation cycle from 1 ms
- Interfaces: 3 x GB-Ethernet, 7 x USB, EtherCAT®, DVI-I
- Operating systems: Windows embedded Standard 8, VxWorks in parallel operation
- Intel processor Core i3 (2 x 1.6 GHz)
- 2 kernels and hyperthreading
- RAM memory: 4 GB DDR3
- Flash-based SSD
Advantages:- Robust
- Outstanding EMC properties
- Low electricity consumption
- Economical cooling concept
- Windows 8 Embedded plus VxWorks
I/O
RIO
-
With an increase in plant complexity, peripheral connection via fieldbus has long been standard in most automated infrastructures. This is why Schleicher has equipped its "RIO" I/O system with comprehensive modules that pick up, route and output the necessary process-specific signal mix.
The range of RIO components and modules includes:- Bus connectors for linking modules with Profibus-DP and
CANopen fieldbuses
- Digital I/O modules with 4, 8 or 16 channels using vibrostable spring-force clamping technology
- Analog I/O modules for recording measured values and transferring actuating signals to the field peripherals
- Terminal expansions for the provision of two additional distribution levels (this allows three-wire connection technology for all RIO module types)
- Compact I/O with up to 16 digital channels and integrated bus connector for Profibus-DP, CANopen
- Function modules for recording and/or analysing decentral processes (they disengage the central control and increase local precision. Their micro-second response speed is independent of fieldbus delays and PLC cycle times).
- Axis interface including pulse generator interface, amongst others
- Positioning module
- Temperature recording module for sensors and thermoelements
RIO Industrial Line
-
The Schleicher "RIO IL" (Industrial Line) operating device is a decentral I/O system suitable for current Sercos III and CANopen interfaces.
The range of RIO IL components and modules includes:
- Bus connectors for linking modules with Profibus-DP and CANopen fieldbuses
- Digital I/O modules with 4, 8 or 16 channels
- Analog I/O modules with 2, 4 or 8 channels
- Compact I/O with up to 16 digital channels and integrated bus connector for Profibus-DP, CANopen
- Function modules for recording and/or analysing decentral processes
- Axis interface including pulse generator interface, amongst others
- Positioning module
- Temperature recording module for sensors and thermoelements
Advantages:- Compact and space-saving
- Flexible regarding structures and environments
- Fault-free, rapid installation
- High connection stability
Software
Sim:one - Simulation Software
-
Sim:one - Simulation Software
The Sim:one software tool tests and analyses real CNC programs and the sequence of movements in the machine.
Advantages:- Early recognition and elimination of risks
- Increases machine productivity to its maximum
Schleicher GRED
-
Schleicher GRED is a new software for so-called retain data. The software reduces the memory requirements and therefore needs less memory capacity.
Schleicher GRED belongs to the BEST OF the Innovation Price - IT 2015 of the "initiative mittelstand".
Advantages:- Requires less memory capacity
- Reduces costs
- Smooth real-time processes
- Protect the hard disk
Relay Technology
-
Schleicher relays have been a standard on the market for decades and are produced and supplied for renowned international OEM goods.
Advantages:- Committed after-sales service
- Active life-cycle management
- Adjustments, expansions and alterations at any time
- Guaranteed service life of more than 25 years
Safety Relays
SNO 5002K plus
-
Safety relay for emergency stop and guard door applications
SILCL2 in accordance with EN 62061, PL d, Category 3 in accordance with EN ISO 13849-1, in accordance with EN ISO 13849-1, Stop category 0 in accordance with DIN EN 60204-1, Manual or automatic start
With cross circuit detection of the reset inputs, Feedback circuit for external contactor monitoring, 2 enable circuits, NO positively guided, 1 signaling current path, Input debouncing, Error message from SUPPLY-LED
SNO 4063KM
-
Base unit for emergency stop and guard door applications
Base unit as per DIN EN 60204-1 and EN ISO 13849-1 for single or twin channel emergency stop monitoring.
PL e and category 4 as per EN ISO 13849-1, Stop category 0 as per DIN EN 60204-1, Manual or automatic start, With / without cross short detection, Feedback circuit for external contactor monitoring, 3 enable circuits, NO positively guided, For processing signals from the output signal switching devices (OSSD) of a light curtain, according to DIN EN 61496-1, For post-switching a switching mat according to DIN EN 1760-1 (SNO 4063KM), Input debouncing (SNO 4063KM)
SNO 4063K
-
Based devices for emergency stop, safety gate applications,
Basic unit according to DIN EN 60204-1 and EN ISO 13849- 1, for single or dual channel emergency stop monitoring PL e and category 4 according to EN ISO 13849-1, Stop Category 0 according to EN 60204-1, Manual or automatic start, with / without cross monitoring, feedback loop for monitoring external contactors, 3 enabling current paths, contact, positively driven to processing of signals from the output switching elements (OSSD) of a light curtain according to DIN EN 61496-1, for downstream connection to a safety mat in accordance with DIN EN 1760-1 (SNO 4063KM), debounce (SNO 4063KM)
SNO 4062K
-
Basic device for emergency stop and safety door applications, the basic unit according to DIN EN 60204-1 and EN ISO 13849- 1 for single or dual channel emergency stop monitoring, PL e and category 4 according to EN ISO 13849-1, SILCL 3 according to DIN EN 62061 stop category 0 according to EN 60204-1, Manual or automatic start, with / without cross monitoring, feedback loop for monitoring external contactors, 2 enabling current paths, 1 signaling current path, for processing signals from the output switching elements (OSSD) of a light grid according to DIN EN 61496-1, for downstream connection to a safety mat in accordance with DIN EN 1760-1 (SNO 4062 KM), debounce (SNO 4062 KM)
SNO 4062K
-
Basic device for emergency stop and safety door applications, the basic unit according to DIN EN 60204-1 and EN ISO 13849- 1 for single or dual channel emergency stop monitoring, PL e and category 4 according to EN ISO 13849-1, SILCL 3 according to DIN EN 62061 stop category 0 according to EN 60204-1, Manual or automatic start, with / without cross monitoring, feedback loop for monitoring external contactors, 2 enabling current paths, 1 signaling current path, for processing signals from the output switching elements (OSSD) of a light grid according to DIN EN 61496-1, for downstream connection to a safety mat in accordance with DIN EN 1760-1 (SNO 4062 KM), debounce (SNO 4062 KM)
SNO 4003K plus
-
The unit is designed for single or twin channel control as a contact expansion.
SNE 4003K with screw terminals, fixed
PL e and category 4 as per EN ISO 13849-1, SILCL3 as per EN 62061, Stop category 0 and 1 DIN EN 60204-1
Safe insulation as per DIN EN 50178, Single or twin channel control, 1 feedback current path (NC), 3 enable current paths (NO), 1 signal current path (NC), Suitable for semiconductor control
Measurement Relays
SST 12
-
Contact protection relays, power supply and control circuit electrically isolated, response time and delay on release from 0.05 to 1 s adjustable contacts: 2 changeover contacts, rated voltage: (specify when ordering) AC 24 V 50 - 60 Hz, AC 110-127 V 50 - 60 Hz , AC 220 - 240 V 50 - 60 Hz, screw clamps; Mounting: DIN rail; Width 45 mm
STW 1001
-
Temperature controller for thermocouple NiCr-Ni, Temperature Range 0 to + 999 ° C, hysteresis adjustable, Digital limit setting, cold junction temperature +25 ° C, monitoring the sensor cable for breaks, open-circuit principle, nominal voltage: (specify when ordering) DC 24V, AC 220-240 V 50 - 60 Hz, 1 changeover contact assembly, screw clamps, mounting: DIN rail, Width 45 mm
SMS 1006
-
Motor protection relay / temperature monitor for cold-wire connection, with reclosing lockout, one monitoring circuit for PTC thermistor according to DIN EN 60947-8, error memory with reset button and restart lockout, breakage and short circuit monitoring of the sensor cable, closed circuit principle; Contacts 2 CO contact, Rated voltage AC 220 - 240 V 50 - 60 Hz, screw clamps, mounting: DIN rail; Width 45 mm
SMS 1005
-
Motor protection relay / temperature monitor for cold-wire connection, one monitoring circuit for PTC thermistor according to DIN EN 60947-8, breakage and short circuit monitoring of the sensor cable, closed circuit principle; with fault latch, reset button or reset via the power supply, Contacts 2 CO contact, Rated voltage AC 220 - 240 V 50 - 60 Hz, screw clamps, mounting: DIN rail; Width 45 mm
SUW 3001
-
Three-phase voltage monitor without auxiliary voltage; Undervoltage detection of 1, 2, 3 phases; Setting range 285-360 V; Phase failure detection of 1, 2, 3 phases; Response time 35 ms; Closed-circuit principle; Contacts 2 changer; Nominal voltage 3 x 400 V AC 50-60 Hz; Screw clamps; Mounting: DIN rail; Width 45 mm
SAP 1002
-
Alternating current phase sequence relay without auxiliary voltage
Detection of incorrect phase sequence, Standby current circuitry, Contact allocation: SAP 1002 1 changer, SAP 1003 2 changers
Timer Relays
DZE 12-SL
-
Devices for mono-voltage
Response delay (RD), 1 Time range, Contact complement:
DZE 12-SL: 1 immediate and 1 delayed, changeovers, DZE 34-2SL: 1 immediate and 1 delayed
make-break contacts, • Front dimensions: 2.83 x 2.83 inch / 72,0 x 72,0 mm
DZE 34-2SL
-
Devices for mono-voltage
Response delay (RD), 1 Time range, Contact complement:
DZE 12-SL: 1 immediate and 1 delayed, changeovers, DZE 34-2SL: 1 immediate and 1 delayed
make-break contacts, • Front dimensions: 2.83 x 2.83 inch / 72,0 x 72,0 mm
SSPE 34
-
Eectromechanical elementary relay, Balanced-beam relay, 4 Changer, 24V AC/DC to 230 V AC/DC, nomial voltage 50 und 60 Hz, enabling current path 400V AC/30V DC, DIN EN 60664-1: 2008-01; VDE 0110-1: 2008-01, rated impulse voltage 4kV, overvoltage category III, IP30/IP20
NGZP 72
-
ON-delay multi-range timer relay with remote potentiometer connection
Multi voltage for AC/DC 24 up to 240 V, 1 function: ON-delay (AV), Setting range from 0.1 s to 300 h divided into 16 selectable time ranges, Remote potentiometer connection, 2 change-over contacts, LEDs for function display
NGMP 1001
-
Multi-function multi-range timer relay with remote potentiometer connection, 1 PDT, multi-voltage AC / DC 24 to 240 V, 10 Functions, Setting range from 0.1 s to 300 h divided into 16 selectable time ranges, remote potentiometer connection, 2 LEDs for function display
NGD 32
-
Star-delta-delay relay, multi-voltage AC / DC 24 to 240 V, 2 NO, 1 function: star delta switching, delay (AV), 3 time ranges available from 0.5 s to 100 s, 2 LEDs for function display
Industry Examples
Robotics
-
Schleicher provides the complete package for innovative RL Robotic systems: Drive technology, control and operation. The special features of RL Robotic systems: All drive units can be immovably arranged outside the workspace - this reduces the frequency of errors and wear. Above all, runs can be achieved at an extremely high speed, payload and throughput – compared to standard systems, this increases speed by 50 percent. Target parameters: An acceleration of 4 g and a speed of 4 m/s at a payload of 40 kg and more.
- Continuous optimal relationship between acceleration and deceleration, speed and positioning through runs that are dynamically regulated on the control side
- Harmonious tailoring of electric motors with control configurations in hardware and software as well as using the touch-screen operating terminal
- The drive technology is linked to the control using Sercos III.
Car Manufacture
-
Schleicher's CNC control is used in IPC systems, such as in pressing plants in the automotive industry. The calculation of CNC data and simulation of the motional sequences takes place in advance. Then, using Schleicher's NERTHUS procedure (data reduction for free-form contours), the intermediate points for the paths are reduced and an optimised NC program is generated. Through the graphic simulation of all the components involved (press, tool, workpiece and feeders), a safe press cycle is achieved using rapid and accurate motional sequences. The executable programs are passed via the network to the ProNumeric controls, which then interpolate the motional sequence. In the press cycle, the CNC control minimises the dwell time of the feeders in the press. The motions are tailored to each other, resulting in a lift time close to the machine's gross output. Schleicher's NERTHUS procedure reduces the number of intermediate points and thus NC blocks in any free-form contours under a freely-selectable contour tolerance. The motional sequence can be simulated on a standard PC. From these few NC blocks, the CNC control re-generates the free form using the Online Curve Interpolator (OCI). This achieves a continuous and smooth path with optimised axis velocity. The program links the three axes of the charging feeder, the three of the discharging feeders and the two of the loading feeder to the vertical shaft of the press. To this end, the command value encoder is read in the interpolation cycle through the CANopen fieldbus and the axes are synchronised to each other dependent on the position and velocity of the press. The five individual presses can also be grouped together as a press line. Here it is possible to couple the group in turn to a higher-level virtual master sensor in order to achieve an optimal total production velocity.
Properties: - The linear axes of the feeder driven by servomotors achieve accelerations of up to 2.5 m/s², at velocities of 150 m/min
- The motion of the already fast feeder is optimised through path control
- The motion is controlled by an IPC-based CNC, which interpolates nine NC axes (eight servoaxes and the leading axis) for each feeder – a task for which CNC control is naturally much better suited than a PLC
- The CNC runs free outside the press.
- The press only has to stop in the case of particularly complicated charging procedures, if at all. The master sensor, feeder and I/O modules are networked with the control using CANopen
Milling
-
The Schleicher XCx 400 and XCx 1200 controls are used in high-performance dental milling machines, amongst other things: Dental prostheses are milled from the solid material using the utmost precision. The materials used here include ceramics, steels and types of glass. The resultant quality must meet the highest demands regarding precision:
- µm-accurate dimensional conversion
- The highest surface quality at very high processing velocity
- The XCx 400, 800 and XCx 1200 controls allow the processing of very large CNC programs and data volumes.
- Smooth communication with the CAD/ CAM system. In addition, it is very easy to combine various machines - for example, a dental mill with an optional workpiece changer.
- Individual operating and visualisation concepts
- Individual drive design through close collaboration with various partners
- The integral combination of PLC and CNC guarantees (real-time) synchronous coordination of motion and secondary-unit control.
- Interpolating axes: 5+1 or 5+2 (production & tool change)
- Safety & accuracy of fit in the production process thanks to
- swivel and rotary axis (360°)
Packaging
-
Package robots allow fully-automated unloading of standardised, loose packages from containers and transfer platforms. Autonomous unloading is achieved through a 3D laser scanner, which records the package locations in the interior of the container. This scanner data is transferred to the Schleicher XCA 1100 control; imaging software evaluates the data under Windows XP. The software assesses potential grab points and an associated trajectory (path curve of the robot arm). The target coordinates for the robot determined in this way are transferred to the CNC part of the same XCA 1100. Controlled by the CNC, the grabber picks up loose, cuboid packages - even from directly below the container ceiling - of various sizes and up to a weight of 31.5 kg, and places them on a conveyor belt.
If all of the packages are outside the robot's working range, the robot system, controlled by the PLC part of the XCA 1100, moves on a steerable chassis to the optimal location and continues to unload from there. The robot system uses a telescopic belt conveyor to position and transport away the packages. The system can unload 20ft and 40ft containers.
The kinematics of the package robot:- Definition through translatory and five rotary axes
- The Tool Center Point (TCP) has six degrees of freedom
- The arrangement of the main axes is comparable to a turned jointed-arm robot
- Two rotation axes and the wrist axis, also designed to be rotatory, are mounted on a horizontally manoeuvrable translatory axis in a kinematic chain.
Handling
-
Schleicher controls guarantee smooth handling in all types of handling facilities. For example, they are used in the production of smoke alarms and fire-extinguishing units, cans for the fishing industry and by well-known packaging manufacturers.
Features:
- Multi-axis and channel systems
- Entire production sequences using CNC programs
- Using this control it is possible to process, assemble, inspect and package workpieces
Advantages: - No manipulation of current project in the PLC
- Easy tailoring and modification of CNC programs
- Wide range of handling functions
- Flexible in use
Electronics
-
Due to their thermal stability, some components cannot be subjected to wave soldering processes (displays). Due to their SMD layout, other printed boards cannot be soldered conventionally using a wave. In addition, the cost of masks for the further soldering of boards is generally too high. THT components are therefore soldered by hand. To automate this process, Schleicher relies on innovative selective soldering. (Source: www.ebso.com)
A machine was developed for this that also allows producers of small and medium-sized series with small budgets to start using this technology. The Schleicher customer thus obtained the status of world market leader.
Laser Industry
-
Schleicher is one of the most innovative suppliers of laser-control systems in the market. Our solutions can be used in many ways, such as in cutting, welding, drilling, polishing, sticking and in the labelling of materials
Features:
- Interfaces to all the important radiation sources Trumpf©, Rofin© or IPG©
- Flexible functions for parametrisation
- Control of laser power synchronous with feed regulation
- Laser pulse control with synchronous frequency to path velocity
- Accurate power and pulse control
- Set accurate start and end points of cuts in full servoaxis motion
Advantages: - Fail-safe
- Flexible (even in the case of technical developments)
- Accurate weld seams
- Precise and repeatable accuracy even with fluctuating path velocity
- Even cross-section/grid
- Processing of very complex programs
Medical Technology
-
Schleicher controls are predestined for use in medical technology: They are very precise and meet the high demands required for the production of medical devices. Adjustments are possible to meet even the most stringent clean-room classifications.
Example: Vacuum disinfection installation
Schleicher controls are used in a vacuum disinfection installation with interior disinfection. These are used in clinics, care facilities and childcare facilities. The procedure for sealing contaminated waste in PE/PA film bags is controlled. The 90-second process is started automatically on closing the lid and includes the disinfection using controlled vacuuming and welding.
Features:
- Tested and certified to DIN EN ISO 15883-3:2006
- High-performance touch operating terminal
- Program display
Advantages: - Prevents the emergence and spreading around of germs
- Reduced waste volume
- Simple visual user guide
- Display of individual program steps
Environmental Technolgy
-
High demands are placed on biological waste-water treatment systems. They create clean water wherever a connection to the sewer is not possible, for example in holiday complexes and in conservation areas and water reserves. The high demands placed on such small sewage treatment plants comply with Schleicher's innovative control technology.
Features:
- Pump procedures using wear-free air lifts
- Whisper-quiet air compressors
- Water-level monitoring
- Acoustic warning signals (power failure, strong water inflow)
- Alarms via SMS possible on several saved numbers
- Battery back-up
- Service stations can be linked using control
- Volumes: from single-family homes to districts
Advantages: - Technically reliable
- Retains biologically-active micro-organisms
- Can be switched remotely
Construction Machines
-
Schleicher controls meet all of the performance requirements of modern crane controls, and also include all safety functions. They are used in the construction of mobile cranes, amongst other things.
Features:
- Automatic assembly/dismantling (within 13 minutes)
- Monitoring of crane and safety functions
- Control of crane and safety functions
- Steerable vehicle axes
- Preselectable crane configuration (assembly direction, hook height, boom position)
- Hydraulically extendable sliding outrigger posts
- Hydraulically controlled support cylinder
- Automatic levelling
- Sealed PCBs
Advantages: - Works independently
- Long range
- Quick assembly
- Protected against tipping
- Robust (down to -10°C, against condensation and vibration)
Marine and Offshore
-
The control is used for separators. Separators are centrifuges used for separating liquids from each other, primarily fats and oils, such as in the treatment of fuels on ships before combustion.
Features:
- Compact structure in an enclosed casing
- PLC, I/O, simple HMI
- Extensive obsolescence management
Advantages: - Robust (against extended temperature range, shock loads and vibration)
- Simple handling and installation, even in places of use that are difficult to access
- Individual developments possible
- Long-term availability
- Comprehensive hardware and software maintenance