ILJIN
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- Offer Profile
- In 1987, ILJIN Diamond was
the first to develop industrial synthetic diamonds in Korea through an
academy-industry cooperation with KIST (Korea Institute of Science and
Technology). Since then, through continual reinvention of its technologies,
we have firmly established our position as a globally leading industrial
diamond maker.
Product Portfolio
Supplier of diamond, CBN, PCD, PCBN and carbide rods
Polycrystalline Diamond (PCD)
- ILJIN Polycrystalline Diamond (IPOL) is a
material used for cutting tools and wear parts, and is made by sintering
synthetic diamond powder with a binder at high temperature and pressure. It
has become an essential tooling material used to economically process
workpiece materials used in construction, wood processing as well as modern
automobile and aircraft manufacturing. This includes nonferrous materials
such as aluminum, ceramic, wood, silicon, carbide, CFRP, copper, bronze,
titanium, MMC, magnesium etc.; many of which are classified as
difficult-to-cut materials.
Major grade
ILJIN Diamond offers the broadest portfolio of PCD Grades on the market; from submicron to ultra-coarse-grained (40µm) PCD.
Process
Cutting
Workpiece
aluminum, ceramic, wood, silicon, carbide, CFRP, copper, bronze, titanium, MMC, magnesium, etc. Polycrystalline Cubic Boron Nitride (PCBN)
- ILJIN Polycrystalline Cubic Boron Nitride (IBON)
is a material used for cutting tools made by sintering CBN powder and
ceramic/metallic binders at high temperature and pressure. ILJIN PCBN,
effectively processes ferrous materials, making it a complementary cutting
material to PCD. IBON has been widely adopted in the processing of cast
irons, ductile irons, sintered irons and other powder metals,
nickel/cobalt-based superalloys, etc., and is considered an enabling
technology in the machining of hardened steels. These workpieces are applied
in a variety of fields such as automobile and aircraft manufacturing.
Major Grade
ILJIN offers a world leading portfolio of PCBN Grades; with a wide range of CBN and binder contents, grain sizes and tailor-made properties for specific applications.
Process
Cutting
Workpiece
Ferrous metals; hardened plain carbon steels, bearing and tool steels, cast irons, ductile irons, sintered irons and other powder metals, nickel/cobalt-based superalloys, etc.” Diamond Powder
Synthetic Diamond
- ILJIN Synthetic Diamond (ISD) is used in saw blades,
cutters, core drill bits, etc. which are tools used to cut and process
construction and civil engineering materials such as stones, concrete and
asphalt. ISD made by ILJIN has the high durability and cutting force
essential in the construction and stone material fields, and is the result
of our continuous innovation and technology development to produce an
industrial diamond using HPHT technology.
Process
Sawing
Workpiece
Stone, Mining & Construction
Premium Synthetic Diamond
- ILJIN Premium Synthetic Diamond (IPD) was developed with ILJIN’s HPHT technology.
It has high hardness and high thermal stability, and a sharp cutting edge at forming surfaces. IPD has exceptional performance in harsh applications, such as mining bits and multi-wires to cut Granite. IPD’s high hardness and specific characteristics of edge and micro chipping properties of particles enable a reduction of processing load and increased cutting performance.
Process
Sawing
Workpiece
Stone, Mining & Construction
Metal Bond Diamond
- ILJIN Metal Bond Diamond (IMD) is a synthetic diamond
produced using a unique HPHT process of ILJIN, which offers outstanding
performance for the processing of nonferrous materials. IMD is used for a
range of applications, from Glass and Ferrite processing to CMP Pad
Conditioner.
IMD is designed to be suitable for various applications of Bond Systems thanks to its flexible coating options with excellent performance, and can realize a high material removal rate (MMR) and prominent surface finishing.
Continuous development is in progress to improve performance consistency and productivity for the end user.
Process
Grinding
Workpiece
Nonferrous Material
Resin & Vitrified Bond Diamond
- ILJIN Resin & Vitrified Bond Diamond (IRD) is a synthetic
diamond that is normally used to process nonferrous materials in the market,
particularly cemented Tungsten Carbides and Hard Ceramics.
Process
Grinding
Workpiece
Nonferrous Material
Micron Powder
- ILJIN Micron Powder (IMP) is a micron-sized synthetic
diamond and CBN powder that is widely used in a variety of manufacturing
processes such as Grinding, Polishing and Super Finishing in industries like
electronics, semiconductors and automobiles. Recently, it has been
spotlighted as a main material for PDC, PCD and PCBN which is
used to cut solar cell and LED materials.
ILJIN’s strict quality control ensures consistency of size and shape. We have sought a great deal of customer feedback in order to continuously improve this product to better suit our customers’ environments.
Process
Grinding
Workpiece
Semiconductor, Electronics, Solar
CBN Powder
- ILJIN CBN Powder (IBN) is a very effective and
efficient material for processing various metallic materials such as
super-alloy, bearing steel and heat-treated steel. It improves the quality
of material surface finishing, extends tool life and reduces the power
consumption of processing facilities, enabling the end user to save costs.
IBN products made by ILJIN provide a consistent grinding result and an extended tool life in processing fields where precise dimensions and quality are required, including Cam/Crank Shaft and CV Joint, and help the end user to enhance productivity as well.
IBN is used in various Bondings, and can be used in performing surface treatment and coating according to the desired properties.
Process
Grinding
Workpiece
Ferrous Metal Tungsten Carbide Rod & Roll
TUNGSTEN CARBIDE ROD
- Types of Tungsten Carbide Rod is classified according
to its use: general drill, router to process end mill toll and PCB board,
micro drill. It is applied to various processes of workpiece materials in
the fields of automobile, aircraft, energy, IT and medicine where cemented
carbide cutting is needed.
Type of materials is classified based on Co content, hardness of workpiece material and its application.
Process
Drilling & Endmilling Tungsten Carbide Roll
- ILJIN tungsten carbide rolls tailored for finishing
mill of wire rods.
Process
Rolling
Workpiece
Steel Bar Polycrystalline Diamond Compact
- PDC products of ILJIN Diamond have excellent
durability, wear resistance, impact resistance and thermal resistance,
saving the total drilling time.
They contribute to increasing drilling efficiency, reducing costs and enhancing productivity in the Oil & Gas industry.
Process
Drilling
Workpiece
Downhole (Oil & Gas)
