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- Offer Profile
- Our Mission
is to promote and shape the development of premium-quality production
technology together with our customers - by offering solutions and services
with outstanding precision and reliability through highly qualified and
motivated employees.
Our Vision
is to be the first-choice partner in introducing, supporting and optimising
the performance of high-precision, production technology, always striving at
sustained leadership and profitability.
Product Portfolio
Horizontal Machining Centre
a1 Series
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Loaded with the technologies that manufacturers need for efficient production of both ferrous and nonferrous parts, Makino's a1 series lead the industry in speed, accuracy and reliability.
Makino Collision Safeguard
Real-time monitoring and collision avoidance between tools, structures, fixtures and stocks inside machining area, even with 5-axis programs
CNC simulates the program a few milliseconds before machine executes the real movement
Machining diverse components for different sectors
Mount bracket for Aerospace industry
Material: Titanium alloy (Ti-6AI-4V)
Machine: a61nx
a40
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The a40 is purpose-built for die cast aluminium parts production.
Specially designed for machining of aluminium die-cast parts
Responsive #40 spindle accelerates to 12,000 in 0.5 seconds.
Max. workpiece size: ø630mm x 900 mm
Rigid tapping synchronisation up to 6,000 rpm
Excellent spindle acceleration/deceleration reduces tapping time per hole by 0.5 to 0.7 seconds compared to traditional methods
20.7% faster than conventional methods
Material: Aluminum die cast
Operations: 2
Tools: 25
B-axis indexes: 22
Vertical Machining Centres
PS Series
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Unique blend of speed, power
and flexibility enhances productivity and makes the PS series ideal for job-shoppers.
High-performance versatile vertical machining centre
Case front
Material: ADC12
Cycle Time: 158 sec
No of tools used: 15
No of operations: 1
Brake Caliper
Material: Ductile Casting Iron
Cycle Time: 158 sec
No of tools used: 13
No of operations: 4
Complete process: roughing to finishing in one machine
Mould base plate
Material: Steel (S45C)
Size: 600 x 450 x 100 mm
Cycle Time: 3 hrs. 38 mins
No of tools used: 8
No of setups: 1
F Series
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Designed to provide stiffness and rigidity for chatter-free cutting, agility for high-speed/hard-milling and accuracies for tight-tolerance blends and matches typical of complex, 3-D contoured geometry.
Increased productivity and efficiency with superior surface finish
Reduce the overall lead-time by more than 35%.
Complete machining on one machine – from roughing to finishing.
Surface finish: Ra 1 μm
High quality and high feed rate surface finishing
Material : 1.2343 (52 HRC)
Machining time: 20 minutes
Size: 55 x 45 x 32 mm
Surface Finish: Ra ~0.5 µm
Small corner radius: R0.3 mm
Machine: F5
Low vibration spindle minimises manual re-work, even with long cutters (R4 L/D = 9)
Material : SQ733HH (40 HRC)
Size: 355 x 330 x 1245 mm
Number of tools: 8 types, 12 tools
Machine: F8
V Series
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Boxed guideways combined with perfect temperature management, low vibration spindle technology and highest geometric accuracies guarantee best results in Die and Mould applications such as high end machining in stamping and plastic injection moulding.
Excellent surface quality with higher feed rate
Material: PXA30 (33HRC)
Size: 1100 x 200 x 180 mm
Machining time: 16 hr. 32 min
Number of tools: 4 tools
Excellent pitch accuracy
Machining position error is less than 3μm in continuous machining over a total machining time of 8 hours.
Workpiece material:PSL (equivalent to SUS630)
Machining time:30 min. (one shape)
Total machining time:8 hrs
Exceptional accuracy and performance
Multi cavity mould made with the special BIC turbine spindle option
Material: 1.2083 (52HRC)
Size: 250 x 150 x 40 mm
Tools: 7 kinds, 10 tools
Pitch accuracy: ±2.3μm
Tool blending accuracy: Less than 3μm
iQ Series
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Do you manufacture automotive lighting moulds, do micro machining or cut hard material?
The ultimate precision of these dream machines enable mirror surfaces in optical quality, milling of tungsten carbide and sub-micron pitch accuracies.
Eliminate manual reworking with the Makino mirror-surface finish technology
Fly-eye lens mould
Material : Stainless steel (STAVAX, 52HRC)
Size: 55 x 45 x 32 mm
Surface Finish: Ra ~0.5 µm
Small corner radius: R0.3 mm
Micro-milling machine for ultra-precise performance
Mould base plate for lens
Material: Stainless steel (STAVAX, 52HRC)
Size (diameter × height): 16 × 30 mm
Finishing tool: R0.2 Polycrystalline diamond (PCD) Ball end mill
Surface finish: Ra: 17.47 nm
Rz: 97.19 nm
Cutting and grinding of cemented carbide on one machine
Tool insert mould
Material: Tungsten carbide (87.5HRA, 70HRC)
Size (L x W × H): 13 × 13 × 20 mm
Finishing tool: Polycrystalline diamond (PCD) Ball end mill
Surface finish: Ra 20.7 nm
Horizontal 5-Axis Machining Centres
a500Z
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Reliable and efficient production with 5-axis flexibility
Based on proven technologies of Makino's a1 series, the new 5-axis horizontal machining centre is tailor-made for complex-parts production
Two machining processes on one pallet
Application: Manifold Block
Material: FCD450
Highlight: 5-axis angle-hole machining
Makino Professional 6 controller is loaded with several intelligent functions to increase productivity of the machines by reducing cutting and non-cutting time. The controller was developed to meet customer needs for enhanced machining processes through improved safety, ease of operation, reliability and productivity.
Makino Collision Safeguard
Real-time monitoring and collision avoidance between tools, structures, fixtures and stocks inside machining area, even with 5-axis programs
CNC simulates the program a few milliseconds before machine executes the real movement
a1 Series
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The popular a1 series machines with 5-axis capabilities – the 5-axis a1 series machining centres provide unprecedented levels of productivity and accuracy in the most complex, full 5-axis machining applications.
Reduction of cycle time with the 80kW, 24,000 rpm high power spindle
Leading edge rib
Material removal rate (MRR): 608 cm3/min
Material: Aluminium (A7075)
Workpiece size: : 490 × 490 × 35 mm
High surface quality with 'one-shot wall finish' reduces offline operation
Material: Aluminium (A7075)
Workpiece size: 490 × 490 × 35 mm
MAG Series
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Ideal choice for machining aluminium aerospace components and structures with un-paralleled material removal rates (MRR) and excellent chip management.
Flexible A, C-axis configuration and machining with optimised milling-heads reduce the number of setups
Shear Tie machining with main spindle provides 6 times more power than with conventional angle head
Size: 2200 x 1060 mm
Find the right solution for your needs
Makino A series machines with the same spindle performance as MAG series provide machining solutions for structural components from four to twenty meters
More than 23% decrease in cycle compared to conventional methods
Inspar rib
Workpiece size: 1500 x 350 x 50 mm
Maximum material removal rate (MRR): 10,800 cm3 / min
T Series
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Ensure increased productivity and higher tool life with Makino’s ADVANTiGETM titanium machining technologies.
5 axis simultaneous heavy hogging with material removal rate (MRR) of 228 cm3 / min
Twisted channel
Workpiece material: Ti-6Al-4V
Workpiece size: 300 x 120 x 90 mm
5 axis simultaneous machining reduce roughing and finishing times achieving 4.6 times shorter cycle times than in gantry machines
Excellent surface quality in 5-axis simultaneous machining
Workpiece material: Ti-6Al-4V
Machine stability offers excellent surface quality and reduces off-line operations needed in traditional gear spindles
Door frame
Makino's AdvanTige technology improves productivity and tool life up to four times
Vertical 5-Axis Machining Centres
V Series
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Combining the stiffness and accuracy of the V-series with high end Makino made tilt rotary tables results in very precise 5 axis milling machines, perfect for complicated Die and Mould inserts.
R-θ machining without quadrant protrusion
Material: A5056
Size: φ135×50 mm
Number of tools: 3
Cycle time: 34 sec.
Profile accuracy: ±3μm
High accuracy machining of carbide bevel gear
Material: RT55 (83HRA)
Size: Ø90 x 50 (mm)
Machining time: 29 hr. 39 min.
Number of tools: 3 types, 9 tools
Difficult parts can be machined in one chucking
Material: A5056(Aluminum)
Size: 63 x 63 x 77 mm
Number of tools: 7
D Series
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New standards for speed and accuracy. For highest requirements in 5-axis machining in moulds and high precision parts.
Continuous 45 times index machining
Blending accuracy ±5µm in each surface
Machine: D800Z
Material: NAK80 (40HRC)
Size: 60×60×60 mm
Machining time: 8h 10min
Number of tools: 2 tools
Accuracy and precision in 5 axes
Vacuum cleaner box (core)
Machine: D500
Material: Mold steel (PX5, 33HRC)
Size: 440 x 260 x 300 (mm)
Tools: 22 kinds 30 tools
High surface quality with simultaneous 5 axis machining
Machine : D200Z
Material : STAVAX (50HRC)
Size : 200 x 100 x 60 mm
Machining time : 13 hrs. 43 min.
Number of tools : 10 tools
Sinker EDM
EDAF Series
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The EDAF series automation-ready machines are built in high accuracy and have a liquid thermal stabilization for Y and Z axis, resulting in a very stable machining so that the target is reached without any adjustment.
Manufacturing of Punch details with undercuts using the Back Burn EDM Process
Work piece Material: CPM-M2 Tool Steel
Electrode material: Graphite (3 Windows)
Thickness: 6.35 mm
Machining Time: 6hr 45min
High-precision moulding components with less than 6 μm inner radii
Connector mould with smallest corner radius of 6 μm
Work piece Material: Tool Steel (PD613)
Electrode Material: Copper Tungsten (CuW)
Electrode Reduction: 0.025 mm
Depth: 0.3 mm
Surface roughness: 0.8 μm Rz (0.12 μm Ra)
Machining time: 1h 55 min
Perfect shape and surface finish of Ra 0,05μm in every cavity
LED - Multi Cavity Mold
Material: : ELMAX
Hardness: 52HRC
Electrode: Copper
EDNC Series
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EDNC machines are capable of high-speed jump Z-axis motions up to 20 m/min with a 1.5 G acceleration rate using the optional HS-Rib Z-axis. The very stiff design of these machines can keep the spark gap always precise – thus also reducing the machining time with large electrodes.
Reduction of roughing time by almost 50%
Tibia baseplate
Material: Steel, M238
Machining depth: 33 mm
Surface finish: Ra 1.2 µm
50% reduction in machining time with HyperCut and SuperSpark technology
Multi Rib
Material: Steel (Stavax)
Electrode: Gr(ISO-63)
Depth: 30.0mm
Reduction: 0.2mm/side
No of electrode: 2
Surface roughness is reduced by half (same machining time) with the High Quality Surface Finish (HQSF) technology
Speaker grill mould insert
Material: Stainless Steel (STAVAX)
Electrode: Graphite (POCO-EDM3)
Size: 200 x 200 mm
Electrode Reduction: 0.15 mm/side
Depth of Cut: 7 mm
Surface finish: 5 μm Rz (0.9 μm Ra)
EDAC
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The EDAC-1 is designed for highest accuracies and best surface roughness at small parts. The very precise temperature management, incorporating a core cooled ball screw in Z and enhanced liquid slider cooling, lets you reach high end targets without any problems.
Step difference of ±1.5μm between EDM and grinding surface
Material: NAK80
Machining depth: 0.05mm
Electrode material: Copper
Electrode reduction: 0.15 mm per side
Surface roughness: Rz 1.0µm
Machining accuracy: ±1.5μm
Wire EDM
U Series
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The U series machines offer an excellent combination of precision, speed and surface finish capability. Makino's advanced adaptive control technologies enhance machining operations and deliver optimum accuracy, excellent surface quality with superior edge and metallurgical quality, and low electrode wear.
Good Straightness cut sample
With Makino’s Good Cut (GS) control, achieve very good straightness with high thickness right away, in the first cut, with controlled wire bending or bow-ringing.
Workpiece material : Steel
Wire used: Φ 0.3 mm (BS)
Plate thickness: 400 mm
No. of machining passes: 1
Surface finish: Rz 22 μm (Ra 3.8 μm)
Straightness (per side): 4.5 µm
Machining time: 4 hours 40min
Superior surface finish of 3,5 μm (0.42 μm Ra) in just 3 cuts with HyperCut technology
Stamping die punch
Material: Tool steel
Thickness: 100 mm
Straightness (one side): 2 μm
UPN Series
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The UPN-01 is an oil based di-electric Horizontal Wire EDM machine that achieves the highest level of precision in the sub-micron range with very fine surface finish capabilities that make it the ideal choice for small electronics, medical, and micro-machining applications.
Its design specifically enhances the unattended operation of small wire and small part detail operation. The airstream wire threading system is offering the most reliable solution available on the market for thin wire down to 0.02mm.
Micro-gear machining
Material: Carbide
Wire used: 0.015 mm dia. (Tungsten)
Pitch circle: 0.18 mm dia.
Module: 0.018
Plate thickness: 0.2 mm
No. of machining passes: 2
Machining time: 76 min
Surface finish: 0.5 μm Rz
More accurate taper machining with Makino's AS control technology
Workpiece material: Carbide
Wire diameter: 0.1 mm (brass wire)
Plate thickness: 10 mm
Taper angle : 0.166° (10 min)
Surface finish of straight portion (cutting edge): Rz 0.3 µm (7 machining passes)
Surface finish of taper (recess) portion: Rz 1.6 µm (4 machining passes)
Finish machining of narrow slits 32 µm in width
Workpiece Material: Carbide
Wire used: 0.02mm dia.(Tungsten)
Plate thickness: 3 mm
No. of machining passes: 3
Surface finish: 0.5 μm Rz
Slit width: 32 μm (±0.5)
EDM Drilling
EDBV Series
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EDBV series machines are specially designed for 5-axis drilling and contouring operations at blades and vanes for the aerospace and power generation turbine industry. With breakthrough detection and submerged machining the process stability is enhanced while the high pressure flushing and fast head rotation provide best machining speeds.
Break through detect function
Aerospace Blade – Holes
Electrode: Brass Tube
Ø 0.5mm
Cycle Time: 20 Seconds per hole
Machining Details: Ø 0.51 mm holes
Effective Depth: 10 mm
EDAF-FH option
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The EDAF fine hole machines are dedicated for EDM drilling with tube electrodes starting at 80 µm. With automatic electrode and guide changer, electrode length management and automatic drilling depth detection they are perfect for unmanned long time operation – precisely and reliable. The drilling arm can be removed within a minute and the machine turns into a full featured Sinker EDM.
High Precision Hole Pitch machining
High precision hole pitch machining is possible with the automatic change of electrodes
Electrode: ø0.08 Cu pipe
Electrodes used: 6
Pitch accuracy/Hole diameter: ±0.003 mm / ø 0.10 ±0.005 mm
Machining time for 1 hole: 40 sec
Total machining time: 5 hours 35 min
Electrode consume: 0.9 mm / hole
Holes: 500
Workpiece: Tungsten (G5)
Pressure of dielectric fluid: 10 MPa
Workpiece thickness: 0.6 mm
Graphite Machining Centres
V Graphite Series
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The accuracy, speed and reliability of the V-Series enables best electrode qualities with the specially designed graphite version. A powerful dust suction keeps your work shop clean. The wiper protection for guides and ball screws secures long lifetime of the equipment. Tool life is enhanced by the high dampening of the boxed guideways. Powerful axis drives guarantee high acceleration and ensure a very good performance.
Reduction of manual polishing
Electrode of exhaust manifold
Material: TTK5(GRAPHITE)
Size(insert): 250 x 250 x 180 mm
Machining time: 5h 39min
Number of tools: 5types, 8tools
Reduction of machining time by almost 42% in comparison to conventional methods
Shoe sole electrode
Workpiece size: 105 x 125 x 245 mm
Machining modes:
High-efficiency mode (roughing + semi-finishing)
High-accuracy mode (finishing)
Grinding
G Series
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One machine, multiple possibilities. Makino´s 5 axis grinding series are capable of milling, drilling and grinding with the same spindle. In addition, the Viper Grinding technology boosts performance and reduces consumable expenses.
Makino´s Viper Grinding technology achieves 8 times higher material removal rate than conventional creep-feed Grinding
Rolls Royce-Makino's jointly developed patented solution is able to increase the M.R.R. while decreasing consumable cost by developing a new way of reducing the heat transferred to the wheel
Grinding, dressing, drilling, milling and measuring on a single machine
Turbine disc
Workpiece material: Inconel 718
Size: Ø254mm
5-Axis grinding
Turbine vane
Workpiece material: Inconel 718
5 axis grinding capability minimises the number of operation needed while maximising the surface quality
Software and automation
Software
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Fastest creation of optimal toolpath
The most salient feature of FFCAM is high-quality machining tool path, ensuring high quality finishing surface and reduction of polishing processes
Utilisation of 3D data at machining site for EDM
Elimination of the dry run on the machine reduces setup time by 65%
EDcam can read the necessary data to make the program from CAD without the manual input
Machine Productivity MAXimiser
Increasing machine productivity through intelligent functions
Centralised display and control of shop floor data
Graphical real time overview of the connected machines
Transfer tool data directly from presetter to MPmax/machine database
Work-holding-pallet handling solution
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Makino’s Versatile Intelligent Production (VIP) system is an automated work-holding pallet system with standardised zero-clamping system connecting machining centres and material handling systems.
Workpiece transportation by Work Holding Pallets (WHP) with zero-point clamping system and 6-axis robot.
Easy clamping on horizontal and vertical machining centres with the possibility to combine both in one system.
VIP Single Machine Solution
Makino Professional 6 controller has cell-control functions, controlling the components of VIP like a standard pallet changer.
Highlights:
-Work Management pallet/fixture/part
-NC Program Management
-Tool Data Management
-Tool life prediction
-Dynamic Scheduling
-Monitoring and Report
-System Utility
VIP Multiple Machine Solution
Connect up to a maximum of 8 Makino machining centres and 4 work setting stations.
Operator stand contains:
- PC for cell-management software MAS-A5
- PLC based cell controller
Machine- pallet Handling Solution
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Designed specifically for quick adaptation to changes, Makino’s MMC2 is a modular material handling system that links Makino‘s horizontal machining centres, pallet loaders and operators.
Makino MAS-A5 control software pursues optimum ease of operation to facilitate highly flexible use of Module MMC2 systems.
Highlights:
Entire system’s operating status is displayed
Part data management provides powerful support for repeated production
Tools are managed according to the data on each type of tool, thereby simplifying data input for multiple spare tools
1-layer, 2-layer, and 3-layer systems possible with same structure of carrier
Each system is completely flexible and can be custom-designed according to the customer facility, using standard components while its modular flexibility permits future expansion as required.
Example: a51nx × 4 units + WSS × 2 units + 6-piece pallet stocker × 2 level
Machining schedules are generated automatically to maximise machine uptime rates.
Fixture Data function manages the data on common fixtures so that the fixtures can be shared between several different machining processes.
The current data for all tools in a machine's ATC magazine can be displayed on the screen and the data can be edited from the PC.