Boylon
- Offer Profile
- Boylon GmbH is a professional distribution company for temperature sensors and –parts based on IEC and DIN standards.
Product Portfolio
Temperature Sensors
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Boylon offers temperature sensors for measurements in Industry
and Laboratories:
- Standard design MI thermocouples
- Multipoint MI thermocouples
- Mineral insulated (MI) Resistance sensors (RTD – Resistance Temperature Detector)
Mineral insulated (MI) Thermocouples are used as temperature sensors since the 60s, they have many advantages:- Wide temperature range: usually from -200 to +1600 °C
- Short response times: especially small sheath thermocouples have very short response times
- Smallest bending radius: 5 times the probes diameter
- Long using life: compared to straight thermocouples
- High mechanical strength, good vibration resistance, high pressure resistance up to max 350MPa
- Different types can be produced according to your requirements as simplex 2-wire, duplex 4-wire and triplex 6-wire
Different measuring tips:- hot junction
insulated
- Features: longer using life, low electromagnetic interference, mostly used type
- Simplex: diameter 1,0- 8,0 mm
- Duplex: diameter 3,0 - 8,0 mm
- hot junction
grounded
- Features: response time quicker, not good for background with electromagnetic interference
- Simplex: diameter 0,5-8,0 mm
- Duplex: diameter 3,0 - 8,0 mm
Standard MI Thermocouples
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Boylon offers standard design mineral insulated thermocouples und
multiple MI thermocouples.
- Type: K, J, E, N, T, S, R
- Model: standard and multiple, simplex 2-wire, duplex 4-wire and triplex 6-wire
- Outside sheath: SS304 (1.4301), SS321 (1.4541), SS316 (1.4401), SS310 (1.4845) und INCONEL 600 (2.4816)
- Sheath diameter: ∅ 0,5 mm - 8,0 mm
- Connection: with extension cable end or connection head
- Thermocouples with extension cable ends: Type EN1
Multipoint (MI) Thermocouples
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Boylon offers standard design MI thermocouples and Multipoint MI
thermocouples.
- Type: K, N, E, J, T, S, R, standard and multiple, simplex 2-wire, duplex 4-wire und triplex 6-wire
- Material of sheath: SS304 (1.4301), SS321 (1.4541), SS316 (1.4401), SS310 (1.4841) und INCONEL 600 (2.4816
- Diameter: ∅ 0,5 mm - 8,0 mm
- Number of points: 3 - 24
- Probing length: max. 1600 mm
MI Resistance Sensors (RTD – Resistance Temperature Detector)
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Boylon offers MI Resistance sensor (RTD) with extension cables
and/or with connection heads.
- Outside diameter: ∅ 2 - 8 mm
- Measuring range: -50 + 600 °C, 3 wires or 4 wire system
- Sensor element: thin film element
Working Principle, explained as example for a Pt100:
A Pt100 temperature sensor is a resistance sensor (Resistance Temperature Detector, RTD) made of platinum. It has a typical resistance of 100 Ω at 0°C. If the Pt100 is connected to power, a voltage arises. By measuring this voltage, the resistance and following the temperature can be measured. The resistance of a Pt100 changes almost linearly with the temperature, Pt100 can usually measure temperatures up to 850°C.
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Features - compared to thermocouples:- higher accuracy
- strong and sensitive signal
- better stability
Temperature sensor parts
Connection Heads
- Boylon provides connection heads for thermocouples.
- Material: Aluminium (Stainless steel and Bakelite also available for some types)
- Cable glands: nickel plated carbon steel (other materials on request)
- Standard head colour: Silver (other colours based on RAL No. available)
KNE-Form
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- Material: Bakelite also available
- Distance for terminal block: 33 mm and 40 mm
- Cover diameter: Ø 82 mm
KSE-Form
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- Material: Bakelite also available
- Distance for terminal block: 27 mm
- Cover diameter: Ø 57,5 mm
KD-Form B
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- Type: 2-screw type
- Distance for terminal block: 33 mm
- Cover diameter: Ø 70 mm
MAA-Form
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- Type: 2-screw type
- Distance for terminal block: 19,5 mm
- Cover diameter: Ø 47,5 mm
DANA Screw-Type
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- Material: Stainless steel SS304 also available
- Type: screw type
- Distance for terminal block: 33 mm and 40 mm
- Cover diameter: Ø 83 mm
DANA-W Flip-Type
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- Type: Flip-Type
- Distance for terminal block: 33 mm and 40 mm
- Cover diameter: Ø 83 mm
NAA Screw-Type
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- Material: Stainless steel SS304 also available
- Type: screw type
- Distance for terminal block: 33 mm
- Cover diameter: Ø 68 mm
A-Typ
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- Type: 2-Screw-Type
- Distance for terminal block: 33 mm
- Cover diameter: Ø 76 mm
DANA Flip-Type
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- Material: Stainless steel SS304 also available
- Type: Flip-Typ
- Distance for terminal block: 33 mm and 40 mm
- Cover diameter: Ø 83 mm
NAA Flip-Type
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- Material: Stainless steel SS304 also available
- Type: Flip-Type
- Distance for terminal block: 33 mm
- Cover diameter: Ø 68 mm
Digital Temperature Transmitters
In Head 2-Wire Temperature Transmitter THU1102
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- Universal sensor input
- 4 to 20 mA analog output
- High measurement accuracy
- NAMUR NE 43 fault detection
- Configurable over PC
The THU1102 In Head 2-Wire Temperature Transmitters are specifically designed to meet the most rigorous requirements of operation in the industrial process environments. Due to their reduced dimensions they can be installed in the DIN Form B sensor connection head in place of traditional terminal blocks.
The THU1102 is an ultra-flexible universal temperature transmitter which accepts the most commonly used temperature sensors (Resistance thermometers (2, 3 or 4-wire system), Thermocouples, Resistance-based sensors and DC voltage sources), and generates a linear 4 to 20 mA current signal with high stability as output.
The operating parameters like the sensor probe type, connection method, measuring range, output signal range or fault value can be configured using the THU1102 user friendly free software.
DIN-Rail 2-Wire Temperature Transmitter TDU1218
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- Universal sensor input
- 4 to 20 mA analog output
- High measurement accuracy
- NAMUR NE 43 fault detection
- Configurable over USB
The TDU1218 DIN Rail 2-Wire Temperature Transmitters are specifically designed to meet the most rigorous requirements of operation in the industrial process environments. Due to their reduced dimensions they can be easily installed in junction boxes or in the control cabinet.
The TDU1218 is an ultra-flexible universal temperature transmitter which accepts the most commonly used temperature sensors (Resistance thermometers (2, 3 or 4-wire system), Thermocouples, Resistance-based sensors and DC voltage sources), and generates a linear 4 to 20 mA current signal with high stability as output.
The operating parameters like the sensor probe type, connection method, measuring range, output signal range or fault value can be configured using the TDU1218 user friendly free software.
Isolated DIN-Rail 2-Wire Temperature Transmitter TDU1219
- The TDU1219 Isolated Universal Temperature Transmitter has all the characteristics of the TDU1218 and adds to this a 3KVAC Galvanic Isolation.
USB Configurator SARC 1105
- Provides a link between the USB port of your PC and the Tekon In Head 2-Wire Temperature Transmitters. The power is provided through the USB port, so no additional power supply is needed during the configuration process.
Wireless Transmitters
In-Head Wireless Universal Temperature Transmitter THUW1103
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- Long distance range (5 km line of sight)
- Extreme low power
- Long battery life
- Real time transmission
- Universal sensor input
The Tekon Electronics In Head Wireless Universal Temperature Transmitter is especifically designed to meet the most rigorous requirements of operation in the industrial process environments. Due to its reduced dimension it may be installed in the DIN Form B sensor connection head in place of the traditional terminal block or current loop temperature transmitter.
The THUW1103 is battery powered, and as an extreme low power operation mode that guaranties a long battery life. In its high power mode it can communicate over a long distance range (up to 5 km line of sight). It accepts the most commonly used temperature sensors. The measured information (Sensor Temperature, Ambient Temperature, RF Signal Strength and Battery Status) are transmitted wireless to the receiver WGW1104 and are available on the RS485 interface with Modbus protocol.
The operating parameters like the sensor probe type and transmission interval can be easily configured using the OTA - Over The Air setup and configuration function. The Battery level and RF link quality may be verified on site during the installation process.
Wireless Modbus Gateway WGW1104
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- Supports up to 16 THUW1103 Temperature Transmitters
- Long distance range (5 km LOS)
- 1sec network refresh time
- RS485 interface with Modbus protocol
- Transmitters battery status and RF link quality information
- Configurable over USB
- DIN rail mounting
Ceramic Tubes
Ceramic tube, one end closed
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- Material: C799, material is pure Al2O3 99,4%
- Max working temperature: 1870 °C if the sensor is supported
- Good corrosion resistance/ low solubility: the corrosion of metals is an electrochemical process, the corrosion of ceramics is determined by the solubility of the ceramic.
- Good air tightness
- Minor thermal shock resistance ability
- Suitable for high temperature heating furnace and various refractory furnace
Insulator, ceramic tube both ends open
- Material: C799, material is pure Al2O3 99,4%
Terminal Blocks
- We found a high quality supplier for ceramic and bakelite terminal blocks.
Type M20
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- Block material: Ceramic
- Terminal material: Copper Nickel plated
- Hole distance: 19,50 mm, fits connection head MAA
Type M27
- Block material: Ceramic, Bakelite
- Terminal material: Copper Nickel plated
- Hole distance: 27 mm, fits connection head KSE
Type M40
- Block material: Ceramic, Bakelite
- Terminal material: Copper Nickel plated
- Hole distance: 40 mm
Type R33
- Block material: Ceramic
- Terminal material: Copper Nickel plated
- Hole distance: 33 mm, Soldering tag
Type S33
- Block material: Ceramic
- Terminal material: Copper Nickel plated
- Hole distance: 33 mm
Type R33b
- Block material: Ceramic, Bakelite
- Terminal material: Copper Nickel plated
- Base: Stainless steel
- Hole distance: 33 mm
Other parts
Extension Cables
- Extension cables for thermocouples are connector and/or
extension lines, which are used to transfer thermoelectric voltages from the
measuring point (thermocouple) to the junction (measuring instrument).
- Type: with and without screen
- Jacket:
Teflon, Glassfiber
The materials of the wires are made of substitute materials, which are not identical to those of the corresponding thermocouple, but within the allowable temperature range, following DIN 43 722 that have the same thermoelectric properties. Ideally, the materials of the wires are the same as the thermocouple itself, then we speak of thermo cables, but this is usually not done for cost reasons. Extension cables are designed either with solid or stranded wires, with different numbers of wires, screens and insulation materials.
Passive Loop Powered Isolator ISC1233
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- No external power supply
- 3KVAC galvanic isolation
- Elimination of ground loops
- High accuracy and output stability
- DIN-Rail mounting
The Tekon Electronics Isolators and Signal Converters are specifically designed to meet the most rigorous requirements of operation in the industrial process environment. Due to their reduced dimensions they can be easily installed in junction boxes or in the control cabinet.
The ISC1233 is a passive loop powered current (4 to 20 mA) isolator specifically designed to overcome ground loops that can cause process measurement inaccuracies. The current applied to the input is repeated on the isolated output. No separate power source is required. The output is powered from the input loop.
The ISC1233 has high load capability, reverse polarity and overload protection, ultralow voltage drop and no field calibration is required.
Semi-finished MI Thermocouples
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- Type: K, J, N, T, E, R, S
- Wires: Simplex (2-wire) and Duplex (4-wire)
- Sheath material: SS304 (1.4301), SS321 (1.4541), SS316 (1.4401), SS310 (1.4841), INCONEL 600 (2.4816)
- Welding: insulated or grounded
- Epoxy seal: 150°C or 250°C
Semi-finished MI thermocouple sealed with epoxy resin- The sensor manufacturer simply takes this type MI thermocouple fits it at sleeve, adds extension cable, or terminal head etc. This eliminates the expensive welding costs
- Small volume and small weight for Express transportation guarantees a short delivery time and most economic shipping cost.
- Flexible order quantities with different sizes can be assorted.
Mineral insulated (MI) thermocouple Cables & MI RTD Cable
- Mineral Insulated cables are designed for use in extreme
temperature ranges suitable for particularly high demands on mechanical,
electrical and chemical stability. The mineral insulation is made of pure
magnesium oxide MgO (99.4%).
- Class: Class 1, 2 or 3 per IEC 584
- Type: K, J, N, T, E, S, R and pure Copper, pure Nickel
- Sheath Diameter: ∅ 0,5 mm - 10,0 mm, simplex, duplex , triplex (2 wire , 4 wire, 6 wire)
- Sheath material: SS304 (1.4301), SS321 (1.4541), SS316 (1.4401), SS310 (1.4841), INCONEL 600 (2.4816) and copper
- Sheath wall thickness: 10 – 15% of Sheath Diameter
- Wire diameter: 15% of Sheath Diameter
- Insulation: High purity (99.4% Min) Magnesium Oxide (MgO)
Thermocouple Wires
- Class: 1
- Type: K, E, T, J, N
- Diameter: ∅ 1,5 mm, ∅ 2,0 mm, ∅ 2,5 mm, ∅ 3,0 mm
- Finishing: bright finish & oxidized finish
- Advantages: With excellent linearity, stability and homogeneity
Heating Cables
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Function:
Connect the supply voltage is to the power then the heat is generated. The amount of heat depends on the resistance value of the heating cable and of the supplied voltage.
Applications:
Chemical-, Petro- and Gas-Industry, Power stations, food industry, machine makers for plastic and rubber, greenhouses for agriculture, construction industry for road, bridge, channel, football field (anti freezing) etc.
Boylon heating cables are mechanically very robust and require no additional protection, they have a high and constant power output per meter. 
MI Heating cables
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Boylon heating cables are
mechanically very robust and require no additional
protection, they have a high and constant power output per
meter.
- Sheath material: Stainless steel SS304 (1.4301), SS321 (1.4541), SS316 (1.4401), SS310 (1.4845) and INCONEL 600 (2.4816)
- Resistance: >= 1000 MΩ between conductor and sheath at room temperature
- Max. voltage: 800 V
- Dielectric strength: 100 * (D +5) V, (D is the sheath diameter in mm) between conductor and sheath at room temperature: the heating cable can stand this voltage for 1 minute.
- Outer diameter: ∅ 0,5 mm - 8,0 mm
- Bending radius: 5 x outside diameter
- Heating conductor: Chrome-Nickel, NiCr, see table
- Number of conductors: 1- to 6-core
- Mineral isolation: Magnesium oxide MgO, 99,4 %