Handling rolls up to 1,000 kg: how to improve safety, ergonomics, and productivity

Handling large rolls is one of the most common and challenging operations in the packaging, paper, plastic, and converting industries. When loads become heavier and bulkier, companies face a clear challenge: ensuring fast and safe handling operations without compromising operator ergonomics or production efficiency.

For this reason, an increasing number of manufacturers are adopting assisted handling systems that simplify reel handling while reducing the risks associated with manual load manipulation.

The main challenges of rolls handling

Rolls represent a particularly demanding type of load.

In addition to their significant weight, they often need to be:

• Picked up from pallets or storage areas
• Properly oriented before use
• Transferred between workstations
• Precisely positioned on production lines
• Handled in areas with limited space

In many applications, operators must also access the reel handle from different positions, making flexibility of gripping a key requirement.

When reel weight reaches 1,000 kg, precision and safety become essential to prevent production delays, material damage, and workplace injuries.

For further information visit: https://www.atismanipolatori.com/en/blog/rolls-handling-packaging/

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